35 Ill. Adm. Code 218.409
Testing for Lithographic Printing
Section 218
Section 218.409 Testing for
Lithographic Printing
a) Testing to demonstrate compliance with the requirements of
Section 218.407 of this Subpart shall be conducted by January 1, 2012, unless
such testing was conducted on or after May 9, 1995, the test was conducted
pursuant to a test method approved by USEPA, the current operating conditions
and operating capacity of the press are consistent with the operation of the
press during such testing, and the test results were submitted to the Agency. If
an owner or operator of a printing line performed such testing prior to May 9,
1995, the owner or operator shall either retest pursuant to this Section or
submit to the Agency all information necessary to demonstrate that the prior
testing was conducted pursuant to a test method approved by USEPA, and that the
current operating conditions and operating capacity of the press are consistent
with the operation of the press during prior testing. Thereafter, testing
shall be conducted by the owner or operator within 90 days after a request by
the Agency, or as otherwise specified in this Subpart. Such testing shall be
conducted at the expense of the owner or operator and the owner or operator
shall notify the Agency in writing 30 days in advance of conducting such
testing to allow the Agency to be present during such testing.
b) The methods and procedures of Section 218.105(d) and (f) shall
be used for testing to demonstrate compliance with the requirements of Section
218.407(a)(1)(C) or (b)(1) of this Subpart, as follows:
1) To select the sampling sites, Method 1 or 1A, as appropriate,
40 CFR 60, appendix A, incorporated by reference at Section 218.112 of this
Part. The sampling sites for determining efficiency in reducing VOM from the
dryer exhaust shall be located between the dryer exhaust and the control device
inlet, and between the outlet of the control device and the exhaust to the
atmosphere;
2) To determine the volumetric flow rate of the exhaust stream,
Method 2, 2A, 2C, or 2D, as appropriate, 40 CFR 60, appendix A, incorporated by
reference at Section 218.112 of this Part;
3) To determine the VOM concentration of the exhaust stream
entering and exiting the control device, Method 25 or 25A, as appropriate, 40
CFR 60, appendix A, incorporated by reference at Section 218.112 of this Part.
For thermal and catalytic afterburners, Method 25 must be used except under the
following circumstances, in which case Method 25A must be used:
A) The allowable outlet concentration of VOM from the control
device is less than 50 ppmv, as carbon;
B) The VOM concentration at the inlet of the control device and
the required level of control result in exhaust concentrations of VOM of 50
ppmv, or less, as carbon; and
C) Due to the high efficiency of the control device, the
anticipated VOM concentration at the control device exhaust is 50 ppmv or less,
as carbon, regardless of inlet concentration. If the source elects to use
Method 25A under this option, the exhaust VOM concentration must be 50 ppmv or
less, as carbon, and the required destruction efficiency must be met for the
source to have demonstrated compliance. If the Method 25A test results show
that the required destruction efficiency apparently has been met, but the
exhaust concentration is above 50 ppmv, as carbon, a retest is required. The
retest shall be conducted using either Method 25 or Method 25A. If the retest
is conducted using Method 25A and the test results again show that the required
destruction efficiency apparently has been met, but the exhaust concentration
is above 50 ppmv, as carbon, the source must retest using Method 25;
4) Notwithstanding the criteria or requirements in Method 25 that
specifies a minimum probe temperature of 129°C (265°F), the probe must be
heated to at least the gas stream temperature of the dryer exhaust, typically
close to 176.7°C (350°F);
5) During testing, the printing lines shall be operated at
representative operating conditions and flow rates; and
6) During testing, an air flow direction indicating device, such
as a smoke stick, shall be used to demonstrate 100 percent emissions capture
efficiency for the dryer in accordance with Section 218.407(a)(1)(B) of this
Subpart.
c) Testing to demonstrate compliance with the VOM content
limitations in Section 218.407(a)(1)(A), (a)(2), (a)(3) and (a)(4)(A) of this
Subpart, and to determine the VOM content of fountain solutions, fountain
solution additives, cleaning solvents, cleaning solutions, and inks (pursuant
to the requirements of Section 218.411(a)(1)(B), (b)(1)(B), or (b)(2)(B) of
this Subpart, as applicable, shall be conducted upon request of the Agency or
as otherwise specified in this Subpart, as follows:
1) The applicable test methods and procedures specified in
Section 218.105(a) of this Part shall be used; provided, however, Method 24,
incorporated by reference at Section 218.112 of this Part, shall be used to
demonstrate compliance; or
2) The manufacturer's specifications for VOM content for fountain
solution additives, cleaning solvents, and inks may be used if such
manufacturer's specifications are based on results of tests of the VOM content
conducted in accordance with methods specified in Section 218.105(a) of this
Part; provided, however, Method 24 shall be used to determine compliance.
d) Testing to demonstrate compliance with the requirements of
Section 218.407(b) of this Subpart shall be conducted as set forth in the owner
or operator's plan approved by the Agency and USEPA as federally enforceable
permit conditions pursuant to Section 218.407(b) of this Subpart.
e) Testing to determine the VOM composite partial vapor pressure
of cleaning solvents, cleaning solvent concentrates, and as-used cleaning
solutions shall be conducted in accordance with the applicable methods and
procedures specified in Section 218.110 of this Part.