35 Ill. Adm. Code 219.207
Alternative Emission Limitations
Section 219
Section 219.207 Alternative
Emission Limitations
a) Any owner or operator of a coating line subject to Section
219.204, except coating lines subject to Section 219.204(q)(6), may comply with
this Section, rather than with Section 219.204, if a capture system and control
device are operated at all times the coating line is in operation and the owner
or operator demonstrates compliance with subsection (c), (d), (e), (f), (g), (h),
(i), (j), (k), (l), (m), or (n) (depending upon the source category) through
the applicable coating analysis and capture system and control device
efficiency test methods and procedures specified in Section 219.105 and the
recordkeeping and reporting requirements specified in Section 219.211(e); and
the control device is equipped with the applicable monitoring equipment
specified in Section 219.105(d) and the monitoring equipment is installed,
calibrated, operated and maintained according to vendor specifications at all
times the control device is in use. A capture system and control device, which
does not demonstrate compliance with subsection (c), (d), (e), (f), (g), (h),
(i), (j), (k), (l), (m), or (n) may be used as an alternative to compliance
with Section 219.204 only if the alternative is approved by the Agency and
approved by the USEPA as a SIP revision.
b) Alternative Add-On Control Methodologies
1) The coating line is equipped with a capture system and control
device that provides 81 percent reduction in the overall emissions of VOM from
the coating line and the control device has a 90 percent efficiency; or
2) The system used to control VOM from the coating line is
demonstrated to have an overall efficiency sufficient to limit VOM emissions to
no more than what is allowed under Section 219.204. Use of any control system
other than an afterburner, carbon adsorption, condensation, or absorption
scrubber system can be allowed only if approved by the Agency and approved by
the USEPA as a SIP revision. The use of transfer efficiency credits can be
allowed only if approved by the Agency and approved by the USEPA as a SIP
revision. Baseline transfer efficiencies and transfer efficiency test methods
must be approved by the Agency and the USEPA. Such overall efficiency is to be
determined as follows:
A) Obtain the emission limitation from the appropriate subsection
in Section 219.204;
B) Unless complying with an emission limitation in Section 219.204
that is already expressed in terms of weight of VOM per volume of solids, calculate
"S" according to the equation in Section 219.206. For coating lines
subject to an emission limitation in Section 219.204 that is already expressed
in terms of weight of VOM per volume of solids, "S" is equal to such
emission limitation;
C) Calculate the overall efficiency required according to Section
219.105(e). For the purposes of calculating this value, according to the
equation in Section 219.105(e)(2), VOM
1
is equal to the value of
"S" as determined in subsection (b)(2)(B). If the coating line is subject
to an emission limitation in Section 219.204 that is already expressed in terms
of weight of VOM per volume of solids, VOM
1
is equal to that emission
limitation.
c) An owner or operator of a coating line subject to only one of
the emission limitations from among Section 219.204(a)(1)(A), (a)(1)(D), (a)(2)(A),(a)(2)(E),
(a)(2)(F), (c)(1), (d), (e), (f), or (i) and equipped with a capture system and
control device must not operate the subject coating line unless the requirements
in subsection (b)(1) or (b)(2) are met. An owner or operator of a coating line
subject to Section 219.204(a)(1)(B), (a)(1)(C), (a)(2)(B), (a)(2)(C), or
(a)(2)(D) and equipped with a capture system and control device must not
operate the coating line unless the owner or operator demonstrates compliance
with such limitation in accordance with the topcoat protocol referenced in
Section 219.105(b)(1)(A) or (b)(1)(B), as applicable.
d) An owner or operator of a miscellaneous metal parts and products
coating line that applies one or more coatings during the same day, all of
which are subject to the same numerical emission limitation within Section
219.204(j) (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5
lbs/gal)), and that is equipped with a capture system and control device must
not operate the subject coating line unless the requirements in subsection
(b)(1) or (b)(2) are met.
e) An owner or operator of a heavy off-highway vehicle products
coating line that applies one or more coatings during the same day, all of
which are subject to the same numerical emission limitation within Section
219.204(k) (e.g., all coatings used on the line are subject to 0.42 kg/l (3.5
lbs/gal)), and that is equipped with a capture system and control device must
not operate the subject coating line unless the requirements in subsection
(b)(1) or (b)(2) are met.
f) An owner or operator of a wood furniture coating line that
applies one or more coatings during the same day, all of which are subject to
the same numerical emission limitation within Section 219.204(l) (e.g., all
coatings used on the line are subject to 0.67 kg/l (5.6 lbs/gal)), and that is
equipped with a capture system and control device must not operate the subject
coating line unless the requirements in subsection (b)(1) or (b)(2) are met. If
compliance is achieved by meeting the requirements in subsection (b)(2), then
the provisions in the note to Section 219.204(l) must also be met.
g) An owner or operator of a can coating line equipped with a
capture system and control device must not operate the subject coating line
unless the requirements in subsection (g)(1) or (g)(2) are met.
1) An alternative daily emission limitation for the can coating
operation, i.e., for all of the can coating lines at the source, must be
determined according to Section 219.205(c)(2). Actual daily emissions must not
exceed the alternative daily emission limitation and must be calculated by use
of the following equation:
where:
E
d
=
Actual VOM emissions for the
day in units of kg/day (lbs/day);
i
=
Subscript denoting the
specific coating applied;
n
=
Total number of surface
coatings as applied in the can coating operation;
V
i
=
Volume of each coating as
applied for the day in units of l/day (gal/day) of coating (minus water and
any compounds that are specifically exempted from the definition of VOM);
C
i
=
The VOM content of each
coating as applied in units of kg VOM/l (lbs VOM/gal) of coating (minus water
and any compounds that are specifically exempted from the definition of VOM);
and
F
i
=
Fraction, by weight, of VOM
emissions from the surface coating, reduced or prevented from being emitted
to the ambient air. This is the overall efficiency of the capture system and control
device.
2) The coating line is equipped with a capture system and control
device that provide 75 percent reduction in the overall emissions of VOM from
the coating line and the control device has a 90 percent efficiency.
h) An owner or operator of a plastic parts coating line that
applies one or more coatings during the same day, all of which are subject to
the same numerical emission limitation within Section 219.204(m) or (n) (e.g.,
all coatings used on the line are subject to 0.42 kg/l (3.5 lbs/gal)), and that
is equipped with a capture system and control device must not operate the
subject coating line unless the requirements in subsection (b)(1) or (b)(2) are
met.
i) Prior to May 1, 2011, an owner or operator of a metal
furniture coating line that applies one or more coatings during the same day,
all of which are subject to the same numerical emission limitation within
Section 219.204(g) (e.g., all coatings used on the line are subject to 0.34
kg/l (2.8 lbs/gal)), and that is equipped with a capture system and control
device must not operate the subject coating line unless the requirements in
subsection (b)(1) or (b)(2) are met.
j) Prior to May 1, 2011, an owner or operator of a large
appliance coating line that applies one or more coatings during the same day,
all of which are subject to the same numerical emission limitation within
Section 219.204(h) (e.g., all coatings used on the line are subject to 0.34
kg/l (2.8 lbs/gal)), and that is equipped with a capture system and control
device must not operate the subject coating line unless the requirements in
subsection (b)(1) or (b)(2) are met.
k) On
and after May 1, 2011, an owner or operator of a paper coating line, metal
furniture coating line, or large appliance coating line that is equipped with a
capture system and control device must not operate the subject coating line
unless either:
1) The
capture system and control device provide at least 90 percent reduction in the
overall emissions of VOM from the coating line; or
2) The
owner or operator complies with the applicable limitation in Section 219.204 by
utilizing a combination of low-VOM coatings and a capture system and control
device.
l) An
owner or operator of a flat wood paneling coating line that is equipped with a
capture system and control device must not operate the subject coating line
unless either:
1) The
capture system and control device provide at least 90 percent reduction in the
overall emissions of VOM from the coating line; or
2) The
owner or operator of the flat wood paneling coating line complies with all
requirements set forth in subsection (b)(2).
m) On and
after May 1, 2011, an owner or operator of a miscellaneous metal parts and
products coating line, plastic parts and products coating line, or pleasure
craft surface coating line that is equipped with a capture system and control
device must not operate the subject coating line unless:
1) The
capture system and control device provide at least 90 percent reduction in the
overall emissions of VOM from the coating line; or
2) The
owner or operator of the coating line complies with all requirements in
subsection (b)(2).
n) An
owner or operator of an aerospace facility that is equipped with a capture
system and control device must not operate the subject aerospace coating
operation unless:
1) The
capture system and control device provide at least 90 percent reduction in the
overall emissions of VOM from the aerospace coating operation; or
2) The
owner or operator of the aerospace coating operation complies with all
requirements set forth in subsection (b)(2).