8 Ill. Adm. Code 215.85
Systems Utilizing Stationary, Pier-Mounted or Skid-Mounted Aboveground Non-Refrigerated Storage
Section 215
Section 215.85 Systems
Utilizing Stationary, Pier-Mounted or Skid-Mounted Aboveground Non-Refrigerated
Storage
a) This Section
applies to stationary, pier-mounted, skid-mounted, aboveground non-refrigerated
storage installations using containers other than those constructed in
accordance with DOT specifications. Section 215.25 applies to this Section
unless otherwise noted. Underground storage tanks are prohibited.
b) The
minimum design pressure for non-refrigerated containers shall be 250 psig.
U-68 and U-69 ASME Code containers with a design pressure of 200 psig are
acceptable for reinstallation if re-certified to 250 psig in accordance with .
CGA G-2, 1 Basic Rules 5.1.
c) All
vapor and liquid connections, except for pressure relief valves and those
specifically exempted in Section 215.40, shall be equipped with approved excess
flow valves (back-pressure check valves are acceptable for filling connections)
or, may be fitted with approved quick-closing internal valves that, except
during operating periods, shall remain closed.
d) Each
storage container shall be provided with a pressure gauge graduated from 0 psig
to 400 psig. Gauges shall be designated for use in ammonia service.
e) All containers shall be
equipped with a suitable vapor equalizing connection.
f) All containers shall be
equipped with a fixed maximum liquid level gauge.
g) Every
container shall be provided with one or more pressure relief valves of
spring-loaded or equivalent type that shall comply with the following
specifications:
1) Relief
valves shall be installed in a manifold or other suitable device so that they
can be replaced while the container remains pressurized. Internal relief
valves are exempt from this requirement.
2) The
discharge from pressure relief valves shall be vented away from the container,
upward and unobstructed to the open air to an area such that persons, property
and the environment will not be harmed. Vent pipes shall not be restrictive or
smaller in size than the pressure relief valve outlet connection. All pressure
relief valves shall have suitable rain caps that will allow free discharge of
the vapor and prevent the entrance of water. Suitable provision shall be made
for draining condensate that may accumulate.
3) If
desired, vent pipes from two or more pressure relief devices located on the
same unit, or similar lines from one or more different units, may be run into a
common header, provided the cross-sectional area of the header is at least
equal to the sum of the cross-sectional areas of the individual vent pipes.
h) Internal
relief valves shall not be used on any tank manufactured after July 1, 2003.
i) Containers
shall be provided with substantial reinforced concrete footings and foundations
or structural steel supports mounted on reinforced concrete foundations. In
either case, the reinforced concrete foundations or footings shall extend below
the established frost line and shall be of sufficient width and thickness to
support the total weight of the containers and contents adequately. Where
required by local codes, seismic loads shall be considered in the design of the
footings and foundations. The foundation shall maintain the lowest point of
the tank not less than 36 inches above the ground. Floating type foundations
shall also be acceptable providing the foundations are designed to adequately
support tank, contents, and piping. (See Section 215.45.) Skid-mounted units
shall include all piping and pumps or compressors as one unit. If the design
of the a unit precludes a minimum of 24 inches ground-to-tank clearance,
bottom-side inlet, outlet valves and piping are prohibited. Skid-mounted
anhydrous ammonia storage tanks must be installed on permanent concrete
footings or adequate floating reinforced concrete slabs.
j) Horizontal
aboveground containers shall be mounted on foundations in such a manner as to
permit expansion and contraction. Every container shall be supported so as to
prevent the concentration of excessive loads. If supports of the saddle type
are employed, the bearing afforded by the saddles shall extend over at least
one-third of the circumference of the shell. Suitable means for preventing
corrosion shall be provided on that portion of the container in contact with
the foundations or saddles.
k) Secure
anchorage or adequate pier height shall be provided against container flotation
wherever sufficiently high flood water might occur.
l) All
anhydrous ammonia storage locations shall have a permanent working platform
installed at each nurse tank or applicator loading location. The working
platform shall be designed to allow for connecting and disconnecting of
transfer hoses without standing on equipment being loaded. This Section does
not apply to nurse tanks or applicators with a working surface designed for
loading purposes.
m) All
on-site structures constructed after July 1, 2016, shall be a minimum of 15
feet in all directions from the aforementioned storage tanks.
n) The
horizontal distance between aboveground containers of over 3000 gallon capacity
shall be at least 5 feet.
o) Each
container or group of containers shall be marked on at least two sides that are
visible with the words ANHYDROUS AMMONIA or CAUTION – AMMONIA in sharply
contrasting colors with letters not less than 4.0 inches high. Two diamond
type, non-flammable gas, UN 1005, USDOT placards may be displayed with letters
not less than 4.0 inches high.
p) Containers
and appurtenances shall be located or protected by suitable barriers so as to
avoid damage by trucks or other vehicles. Main container shutoff valves shall
be kept closed and locked when the installation is unattended.
q) Storage
containers need not be electrically grounded. When an electrical system
exists, such as for lights or pump motors, the electrical system shall be
installed and grounded in a manner as required by the National Electrical Code
or local ordinance.
r) A
sign with letters of a minimum height of two inches giving the name and
telephone number, including area code, of owner, manager or agent of the
anhydrous ammonia storage location shall appear at the site entrances to the
property or apart from the storage tanks.
s) Railroad tank cars shall not be utilized for permanent
anhydrous ammonia storage. Railroad tank cars that are currently in use for
ammonia storage shall not be reinstalled for ammonia use once the container has
been removed from the original saddle. All railroad tank cars used for
permanent storage shall be removed from service pursuant to Section 215.10(c).