Regl. 7470, art. I-1.04 dup2

UN2599

Last amended: 2008Length: 87,715 wordsOfficial source

Cite as Reglamento Núm. 7470, Art. I-1.04 dup2

Chlorotrifluoromethane and trifuoromethane azeotropic mixture or Refrig- 0.20,0.66 0.17, 0.64 erant gas R 503. (d) Tetraflouroethylene, stabilized, perature of 130 °F., without evidence of UN1081 must be packaged in a pressure leakage, distortion or other defect. receptacle with a minimum test pres- Each outside shipping container must sure of 200 bar and a working pressure be plainly marked "INSIDE CONnot exceeding 5 bar. TAINERS COMPLY WITH PRE- (e) Fertilizer ammoniating solution with SCRIBED SPECIFICATIONS." free ammonia, UN1043 is not authorized (2) [Reserved] in UN tubes or MEGCs. (d) Poisonous mixtures. A mixture con- [71 FR 33883, June 12, 2006] taining any poisonous material (Division 6.1 or 2.3) in such proportions that § 173.305 Charging of cylinders with a the mixture would be classed as poimixture of compressed gas and sonous under $173.115 or $173.132 must other material. be shipped in packagings as authorized (a) Detailed requirements. A mixture of for these poisonous materials. a compressed gas and any other material must be shipped as a compressed [29 FR 18743. Dec. 29, 1964. Redesignated at 32 gas if the mixture is a compressed gas FR 5606, Apr. 5, 1967. and amended by Amdt. as designated in $173.115 and when not 173-70, 38 FR 5309, Feb. 27, 1973, Amdt. 173-94, in violation of $173.301(a). 41 FR 16079. Apr. 15, 1976: 45 FR 32697, May 19, 1980; Amdt. 173-224, 56 FR 66275, 66279, Dec. 20, (b) Filling limits. (See $173.301.) For 1991: 66 FR 45379, Aug. 28, 2001; 67 FR 61013, mixtures, the liquid portion of the liq- Sept. 27, 2002: 67 FR 51651, Aug. 8, 2002: 68 FR uefied compressed gas at 131 °F. plus 24662, May 8, 2003] any additional liquid or solid must not completely fill the container. § 173.306 Limited quantities of com- (c) Nonpoisonous and nonflammable pressed gases. mixtures. Mixtures containing com- (a) Limited quantities of compressed pressed gas or gases including insecticides, which mixtures are nonpoisonous gases for which exceptions are perand nonflammable under this part mitted as noted by reference to this must be shipped in cylinders as presection in $172.101 of this subchapter scribed in $173.304(a) or as follows: are excepted from labeling, except (1) Specification 2P (§178.33 of this when offered for transportation or subchapter). Inside metal containers transported by air, and, unless required equipped with safety relief devices of a as a condition of the exception, specitype examined by the Bureau of Explofication packaging requirements of sives and approved by the Associate this subchapter when packaged in ac- Administrator, and packed in strong cordance with the following parawooden or fiber boxes of such design as graphs. For transportation by aircraft, to protect valves from damage or accithe package must also comply with the dental functioning under conditions inapplicable requirements of $173.27 of cident to transportation. Pressure in this subchapter and only hazardous the container may not exceed 85 psia at materials authorized aboard passenger- 70 °F. Each completed metal container carrying aircraft may be transported filled for shipment must be heated as a limited quantity. In addition, shipuntil content reaches a minimum temments are not subject to subpart F 610 Pipeline and Hazardous Materials Safety Admin., DOT § 173.306 (Placarding) of part 172 of this sub- (iii) Liquid content of the material chapter, to part 174 of this subchapter and gas must not completely fill the except $174.24, and to part 177 of this container at 130 °F. subchapter except § 177.817. Each pack- (iv) The container must be packed in age may not exceed 30 kg (66 pounds) strong outside packagings. gross weight. (v) Each container must be subjected (1) When in containers of not more to a test performed in a hot water than 4 fluid ounces capacity (7.22 cubic bath; the temperature of the bath and inches or less) except cigarette lightthe duration of the test must be such ers. Special exceptions for shipment of that the internal pressure reaches that which would be reached at 55 °C (131 °F) certain compressed gases in the ORM-D (50 °C (122 °F) if the liquid phase does class are provided in paragraph (h) of not exceed 95% of the capacity of the this section. container at 50 °C (122 °F)). If the con- (2) When in metal containers filled tents are sensitive to heat, the temwith a material that is not classed as a perature of the bath must be set at behazardous material to not more than 90 tween 20 °C (68 °F) and 30 °C (86 °F) but, percent of capacity at 70 °F. and then in addition, one container in 2,000 must charged with nonflammable. nonliquebe tested at the higher temperature. fied gas. Each container must be tested No leakage or permanent deformation to three times the pressure at 70 °F. of a container may occur. and, when refilled, be retested to three (vi) Each outside packaging must be times the pressure of the gas at 70 °F. marked "INSIDE CONTAINERS COM- Also, one of the following conditions PLY WITH PRESCRIBED REGULAmust be met: TIONS." (i) Container is not over 1 quart ca- (4) Gas samples must be transported pacity and charged to not more than under the following conditions: 170 psig at 70 °F. and must be packed in (i) A gas sample may only be trans- a strong outside packaging. or ported as non-pressurized gas when its (ii) Container is not over 30 gallons pressure corresponding to ambient atcapacity and charged to not more than mospheric pressure in the container is 75 psig at 70 °F. not more than 105 kPa absolute (15.22 (3) When in a metal container for the psia). sole purpose of expelling a nonpoi- (ii) Non-pressurized gases, toxic (or sonous (other than a Division 6.1 Packtoxic and flammable) must be packed in hermetically sealed glass or metal ing Group III material) liquid, paste or powder, provided all of the following inner packagings of not more than one conditions are met. Special exceptions L (0.3 gallons) overpacked in a strong outer packaging. for shipment of aerosols in the ORM-D (iii) Non-pressurized gases, flamclass are provided in paragraph (h) of mable must be packed in hermetically this section. sealed glass or metal inner packagings (i) Capacity must not exceed 1 L(61.0 of not more than 5 L (1.3 gallons) and cubic inches). overpacked in a strong outer pack- (ii) Pressure in the container must aging. not exceed 180 psig at 130 °F. If the (b) Exceptions for foodstuffs, soap, pressure exceeds 140 psig at 130 °F., but biologicals, electronic tubes, and audible does not exceed 160 psig at 130 °F., a fire alarm systems. Limited quantities of specification DOT 2P ($178.33 of this compressed gases (except Division 2.3 subchapter) inside metal container gases) for which exceptions are promust be used; If the pressure exceeds vided as indicated by reference to this 160 psig at 130 °F., a specification DOT section in $172.101 of this subchapter. 2Q ($178.33a of this subchapter) inside when accordance with one of the folmetal container must be used. In any lowing paragraphs, are excepted from event, the metal container must be calabeling, except when offered for transpable of withstanding without bursting portation or transported by aircraft, a pressure of one and one-half times and the specification packaging rethe equilibrium pressure of the content quirements of this subchapter. For at 130 °F. transportation by aircraft, the package 611 § 173.306 49 CFR Ch. I (10-1-06 Edition) must comply with the applicable re- (19.3 fluid ounces). The pressure in the quirements of $173.27 of this subcontainer may not exceed 140 psig at chapter; the net quantity per package 130 °F., and the liquid content of the may not exceed the quantity specified product and gas must not completely in column (9A) of the Hazardous Matefill the containers at 130 °F. One comrials Table in $172.101 of this subpleted container out of each lot of 500 chapter; and only hazardous materials or less, filled for shipment, must be authorized aboard passenger-carrying heated, until the pressure in the conaircraft may be transported as a limtainer is equivalent to equilibrium ited quantity. In addition, shipments pressure of the content at 130 °F. There are not subject to subpart F must be no evidence of leakage. distor- (Placarding) of part 172 of this subtion, or other defect. Container must chapter. to part 174 of this subchapter, be packed in strong outside packexcept $174.24, and to part 177 of this agings. subchapter, except $177.817. Special ex- (4) Electronic tubes, each having a ceptions for shipment of certain comvolume of not more than 30 cubic pressed gases in the ORM-D class are inches and charged with gas to a presprovided in paragraph (h) of this secsure of not more than 35 psig and tion. packed in strong outside packagings. (1) Foodstuffs or soaps in a nonrefill- (5) Audible fire alarm systems powable metal container not exceeding 1 L ered by a compressed gas contained in (61.0 cubic inches), with soluble or an inside metal container when shipped emulsified compressed gas, provided under the following conditions: the pressure in the container does not (i) Each inside container must have exceed 140 p.s.i.g. at 130 °F. The metal contents which are not flammable, poicontainer must be capable of withsonous, or corrosive as defined under standing without bursting a pressure of this part, one and one-half times the equilibrium (ii) Each inside container may not pressure of the content at 130 °F. have a capacity exceeding 35 cubic (i) Containers must be packed in inches (19.3 fluid ounces), strong outside packagings. (iii) Each inside container may not (ii) Liquid content of the material have a pressure exceeding 70 psig at 70 and the gas must not completely fill °F. and the liquid portion of the gas the container at 130 °F. may not completely fill the inside con- (iii) Each outside packaging must be tainer at 130 °F., and marked "INSIDE CONTAINERS COM- (iv) Each nonrefillable inside con- PLY WITH PRESCRIBED REGULAtainer must be designed and fabricated TIONS." with a burst pressure of not less than (2) Cream in refillable metal recepfour times its charged pressure at 130 tacles with soluble or emulsified com- °F. Each refillable inside container pressed gas. Containers must be of such must be designed and fabricated with a design that they will hold pressure burst pressure of not less than five without permanent deformation up to times its charged pressure at 130 °F. 375 psig and must be equipped with a (c)-(d) [Reserved] device designed so as to release pres- (e) Refrigerating machines. (1) New sure without bursting of the container (unused) refrigerating machines or or dangerous projection of its parts at components thereof are excepted from higher pressures. This exception apthe specification packaging requireplies to shipments offered for transporments of this part if they meet the foltation by refrigerated motor vehicles lowing conditions. In addition, shiponly. ments are not subject to subpart F of (3) Nonrefillable metal containers part 172 of this subchapter, to part 174 charged with a Division 6.1 Packing of this subchapter except $174.24 and to Group III or nonflammable solution part 177 of this subchapter except containing biological products or a $177.817. medical preparation which could be de- (i) Each pressure vessel may not conteriorated by heat. and compressed gas tain more than 5,000 pounds of Group or gases. The capacity of each con- A1 refrigerant as classified in ANSI/ tainer may not exceed 35 cubic inches ASHRAE Standard 15 or not more than 612 Pipeline and Hazardous Materials Safety Admin., DOT § 173.306 50 pounds of refrigerant other than of this subchapter when shipped under Group A1. the following conditions. In addition, (ii) Machines or components having shipments are not subject to subpart F two or more charged vessels may not of part 172 of this subchapter, to part contain an aggregate of more than 2,000 174 of this subchapter except $174.24 pounds of Group I refrigerant or more and to part 177 of this subchapter exthan 100 pounds of refrigerant other cept $177.817. than Group I. (i) Each accumulator must be shipped (iii) Each pressure vessel must be as an inside packaging, equipped with a safety device meeting (ii) Each accumulator may not have the requirements of ANSI/ASHRAE 15 a gas space exceeding 2,500 cubic inches (IBR, see §171.7 of this subchapter). under stored pressure, and (iv) Each pressure vessel must be (iii) Each accumulator must be testequipped with a shut-off valve at each ed, without evidence of failure or damopening except openings used for safety devices and with no other connection. age, to at least three times its charged pressure of 70 °F., but not less than 120 These valves must be closed prior to p.s.i. before initial shipment and before and during transportation. (v) Pressure vessels must be manueach refilling and reshipment. factured, inspected and tested in ac- (3) Accumulators with a charging cordance with ANSI/ASHRAE 15, or pressure exceeding 200 p.s.i.g. at 70 °F. when over 6 inches internal diameter, are excepted from labeling (except in accordance with Section VIII of the when offered for transportation by air) ASME Code (IBR, see $171.7 of this suband the specification packaging rechapter). quirements of this subchapter when (vi) All parts subject to refrigerant shipped under the following conditions: pressure during shipment must be test- (i) Each accumulator must be in comed in accordance with ANSI/ASHRAE pliance with the requirements stated in 15. paragraph (f)(2). (i), (ii), and (iii) of this (vii) The liquid portion of the refrigsection, and erant, if any, may not completely fill (ii) Each accumulator must be deany pressure vessel at 130 °F. signed and fabricated with a burst pres- (viii) The amount of refrigerant, if sure of not less than five times its liquefied, may not exceed the filling charged pressure at 70 °F. when density prescribed in $173.304. shipped. (f) Accumulators (Articles, pressurized (4) Accumulators intended to funcpneumatic or hydraulic containing nontion as shock absorbers, struts, gas flammable gas). The following applies to springs, pneumatic springs or other imaccumulators, which are hydraulic acpact or energy-absorbing devices are cumulators containing nonliquefied, not subject to the requirements of this nonflammable gas. and nonflammable subchapter provided each: liquids or pneumatic accumulators (i) Has a gas space capacity not excontaining nonliquefied, nonflammable ceeding 1.6 L and a charge pressure not gas, fabricated from materials which exceeding 280 bar, where the product of will not fragment upon rupture. the capacity expressed in liters and (1) Accumulators installed in motor charge pressure expressed in bars does vehicles, construction equipment. and not exceed 80 (for example, 0.5 L gas assembled machinery and designed and space and 160 bar charge pressure): fabricated with a burst pressure of not (ii) Has a minimum burst pressure of less than five times their charged pres- 4 times the charge pressure at 20°C for sure at 70 °F., when shipped. are not products not exceeding 0.5 L gas space subject to the requirements of this subcapacity and 5 times the charge preschapter. sure for products greater than 0.5 L gas (2) Accumulators charged with limspace capacity; ited quantities of compressed gas to (iii) Design type has been subjected not more than 200 p.s.i.g. at 70 °F. are to a fire test demonstrating that the excepted from labeling (except when ofarticle relieves its pressure by means fered for transportation by air) and the of a fire degradable seal or other presspecification packaging requirements sure relief device, such that the article 613 $ 173.306, Nf. 49 CFR Ch. I (10-1-06 Edition) will not fragment and that the article (h) A limited quantity which condoes not rocket; and forms to the provisions of paragraphs (iv) Accumulators must be manufac- (a)(1), (a)(3). or (b) of this section and is tured under a written quality assur- a "Consumer Commodity" as defined in ance program which monitors param- $171.8 of this subchapter, may be reeters controlling burst strength, burst named "Consumer Commodity" and remode and performance in a fire situaclassed as "ORM-D" material. For tion as specified in paragraphs (f)(4)(i) transportation by aircraft, only hazthrough (f)(4)(iii) of this section. A ardous materials authorized aboard copy of the quality assurance program passenger-carrying aircraft may be remust be maintained at each facility at named "Consumer Commodity" and rewhich the accumulators are manufacclassed "ORM-D." Each package may tured. not exceed 30 kg (66 pounds) gross (5) Accumulators not conforming to weight. In addition to the exceptions the provisions of paragraphs (f)(1) provided by paragraphs (a) and (b) of through (f) (4) of this section, may only this section: be transported subject to the approval (1) Outside packagings are not reof the Associate Administrator. quired to be marked "INSIDE CON- (g) Water pump system tank. Water TAINERS COMPLY WITH PREpump system tanks charged with com- SCRIBED REGULATIONS"; pressed air or limited quantities of ni- (2) Shipments of ORM-D materials trogen to not over 40 psig for singleare not subject to the shipping paper trip shipment to installation sites are requirements of subpart C of part 172 of excepted from labeling (transportation this subchapter, unless the material by air not authorized) and the specimeets the definition of a hazardous fication packaging requirements of substance, a hazardous waste, or a mathis subchapter when shipped under the rine pollutant or unless offered for following conditions. In addition, shiptransportation or transported by airments are not subject to subpart F of craft; and this subchapter, to part 174 of this sub- (3) Shipments of ORM-D materials chapter except $174.24 and part 177 exare eligible for the exceptions provided cept $ 177.817. in $173.156. (1) The tank must be of steel, welded (i) Aerosols with a capacity of less than with heads concave to pressure. having 50 mL. Aerosols, as defined in $171.8 of a rated water capacity not exceeding this subchapter, with a capacity not 120 gallons and with outside diameter exceeding 50 mL and with a pressure not exceeding 24 inches. Safety relief not exceeding 970 kPa (141 psig) at 55 °C devices not required. (131 °F), containing no hazardous mate- (2) The tank must be pneumatically rials other than a Division 2.2 gas, are tested to 100 psig. Test pressure must not subject to the requirements of this be permanently marked on the tank. subchapter. (3) The stress at prescribed pressure must not exceed 20,000 psi using for- [Amdt. 173-94, 41 FR 16079. Apr. 15, 1976) mula: EDITORIAL NOTE: For FEDERAL REGISTER citations affecting $173.306, see the List of CFR S = Pd / 2t Sections Affected which appears in the Findwhere: ing Aids section of the printed volume and on GPO Access. S = wall stress in psi: P = prescribed pressure for the tank of at EFFECTIVE DATE NOTE: At 71 FR 3427, Jan. least 3 times charged pressure at 70 °F or 23, 2006. 173.306 was amended by making the 100 psig, whichever is greater; following changes, effective Jan. 1, 2007. At d = inside diameter in inches; 71 FR 23871, Apr. 25, 2006, the amendatory in- t = minimum wall thickness, in inches. struction 12a. on page 3427 of that document was corrected. effective Jan. 1. 2007. (4) The burst pressure must be at a. In paragraph (a)(1), in the last sentence, least 6 times the charge pressure at 70 the wording "paragraph (h)" is removed and °F. the wording "paragraph (I)" is added in its (5) Each tank must be overpacked in place. a strong outer packaging in accordance b. In paragraph (a)(3) introductory text, in with $ 173.301 (h). the last sentence, the wording "paragraph 614 Pipeline and Hazardous Materials Safety Admin., DOT § 173.308 (h)" is removed and the wording "paragraph tires and tire assemblies must meet the (i)" is added in its place. conditions in $175.8(b)(4) of this sub- c. In paragraph (b) introductory text, in chapter. the last sentence, the wording "paragraph (3) Balls used for sports. (h)" is removed and the wording "paragraph (4) Refrigerating machines, including (1)" is added in its place. dehumidifiers and air conditioners. and d. Paragraph (i) is redesignated as paragraph (j), paragraph (h) is redesignated as components thereof, such as paragraph (i), and a new paragraph (h) is precharged tubing containing: added to read as follows: (i) 12 kg (25 pounds) or less of a nonflammable, non-toxic gas; § 173.306 Limited quantities of compressed (ii) 12 L (3 gallons) or less of ammogases. nia solution (UN2672): * (iii) Except when offered or transported by air, 12 kg (25 pounds) or less (h) Lighter refills. (1) Lighter refills (see of a flammable, non-toxic gas: § 171.8 of this subchapter) must not contain (iv) Except when offered or transan ignition element but must contain a reported by air or vessel, 20 kg (44 lease device. Lighter refills offered for transportation under this section may not exceed pounds) or less of a Group A1 refrig- 4 fluid ounces capacity (7.22 cubic inches) or erant specified in ANSI/ASHRAE contain more than 65 grams of a Division 2.1 Standard 15 (IBR, see $ 171.7 of this subfuel. For transportation by highway or rail, chapter): or lighter refills must be tightly packed and se- (v) 100 g (4 ounces) or less of a flamcured against movement in strong outer mable, non-toxic liquefied gas. packagings. For transportation by aircraft (b) [Reserved] or vessel, lighter refills must be tightly packed and secured against movement in any [Amdt. 173-94, 41 FR 16081, Apr. 15, 1976, as rigid specification outer packaging authoramended by Amdt. 173-135. 45 FR 13090, Feb. ized in Subpart L of Part 178 of this sub- 28, 1980: 65 FR 50462. Aug. 18, 2000; 68 FR 45038, chapter at the Packing Group II performance July 31, 2003; 68 FR 75745, Dec. 31, 2003; 69 FR level. 76174. Dec. 20, 2004; 71 FR 14604, Mar. 22, 2006] (2) Exceptions. For highway transportation. when no more than 1,500 lighter refills COV- § 173.308 Cigarette lighter or other ered by this paragraph are transported in similar device charged with fuel. one motor vehicle, the requirements of sub- (a) In addition to the requirements of parts C through H of part 172. and Part 177 of this subchapter do not apply. Lighter refills $ 173.21(i), a cigarette lighter or other covered under this paragraph must be packsimilar device charged with a flamaged in rigid, strong outer packagings meetmable gas must be shipped as follows: ing the general packaging requirements of (1) No more than 70 mL (2.3 fluid subpart B of this part. Outer packagings ounces) of liquefied gas may be loaded must be plainly and durably marked, on two into each device; opposing sides or ends, with the word (2) The liquid portion of the gas may "LIGHTER REFILLS" and the number of denot exceed 85 percent of the volumetric vices contained therein in letters measuring at least 20 mm (0.79 in) in height. No person capacity of each fluid chamber at 15 °C may offer for transportation or transport the (59 °F): lighter refills or prepare the lighter refills (3) Each device. including closures, for shipment unless that person has been must be capable of withstanding withspecifically informed of the requirements of out leakage or rupture an internal this section. pressure of at least two times the vapor pressure of the fuel at 55 °C (131 * * * °F); and (4) Devices must be overpacked in § 173.307 Exceptions for compressed packaging that is designed or arranged gases. to prevent moving of the device itself. (a) The following materials are not (b) When no more than 1,500 devices subject to the requirements of this subcovered by this section are transported chapter: in one motor vehicle by highway. the (1) Carbonated beverages. requirements of subparts C through H (2) Tires when inflated to pressures of part 172 of this subchapter. and part not greater than their rated inflation 177 of this subchapter do not apply. pressures. For transportation by air, However, no person may offer for 615 $ 173.308, Nt. 49 CFR Ch. I (10-1-06 Edition) transportation or transport the devices (i) Has the equipment necessary to perform or prepare the devices for shipment unthe testing required to the level of accuracy less that person has been specifically required: informed of the requirements of this (ii) Is able to demonstrate. upon request. the knowledge of the testing procedures and section. The outer packaging, as specirequirements of the HMR relative to lightfied in Special Provision N10 of ers; $172.102(c)(5) of this subchapter, must (iii) Does not manufacture or market lightbe plainly and durably marked with ers, is not financially dependent or owned in the required proper shipping name whole or in part. by any entity that manuspecified in § 172.101 of this subchapter, factures or markets lighters: or the words "CIGARETTE LIGHT- (iv) Is a resident of the United States: and ERS" and the number of devices con- (v) Performs all examination and testing in tained in the package. accordance with the requirements of para- (c) For transportation by water in a graph (b)(3) and (4) of this section. (5) The Associate Administrator will assign closed transport vehicle or a closed an identification code to each person who is freight container, the following warnauthorized to examine and test lighters. This ing must be affixed to the access doors: identification code must be incorporated WARNING-MAY CONTAIN EXPLOSIVE into a unique test report identifier for each MIXTURES WITH AIR-KEEP IGNITION successfully tested lighter design. SOURCES AWAY WHEN OPENING. (b) Examination and testing of lighter design types. (1) Lighter design type definition. A new The warning must be on a contrasting lighter design is one that has never been exbackground and must be readily legible amined and tested or one that differs from a from a distance of 8 m (26 feet). previous design in any manner that may affect the escape (leakage) of gas. Lighter [Amdt. 173-94, 41 FR 16081, Apr. 15, 1976, as characteristics that may affect the escape of amended by Amdt. 173-94A, 41 FR 40683, Sept. gas include changes in materials of construc- 20. 1976; Amdt. 173-120, 43 FR 39792, Sept. 7, tion, ignition mechanism. burner valve de- 1978: Amdt. 173-165. 48 FR 28101, June 20, 1983; sign, wall thickness, sealing materials. and Amdt. 173-224, 55 FR 52665 Dec. 21, 1990; 56 FR type of fuel (e.g., vapor pressure differences). 65276, Dec. 20, 1991: 63 FR 37461. July 10. 1998; (2) Lighter samples submitted for examination 66 FR 45381. Aug. 28, 2001; 68 FR 61941. Oct. 30, and testing. Samples of a new lighter design 2003] are excepted from the requirements of (a)(4) EFFECTIVE DATE NOTE: At 71 FR 3427, Jan. and (d) of this section and may be offered for 23. 2006, $173.308 was revised, effective Jan. 1, transportation and transported under the 2007. For the convenience of the user, the refollowing conditions: vised text is set forth as follows: (i) The samples must be transported only to an authorized testing agency; $173.308 Lighters. (ii) No more than 12 lighters may be pack- (a) General requirements. No person may aged in a single outer packaging: offer for transportation or transport a light- (iii) Inner packagings must conform to the er (see $171.8 of this subchapter) containing a requirements of paragraph (c)(1) of this sec- Division 2.1 (flammable gas) material except tion. For transportation by aircraft, interunder the following conditions: mediate or outer packagings must meet the (1) The lighter must contain a fuel respressure differential requirements of ervoir not exceeding 4 fluid ounces capacity $173.27(c) of this part; (7.22 cubic inches). and must contain not (iv) The outer packaging must conform to more than 10 grams (0.35 ounce) of flammable the requirements of Subpart M of Part 178 of gas. this subchapter at the Packing Group I per- (2) The maximum filling density may not formance level and to the requirements of exceed 85 percent of the volumetric capacity $173.24 of this subpart; of each fluid reservoir at 15 °C (59 °F). (v) The word "sample" must appear on the (3) Each lighter design. including closures, shipping paper as part of the proper shipping must be capable of withstanding, without name or in association with the basic deleakage or rupture, an internal pressure of at scription; and least two times the pressure of the flam- (vi) In addition to other required markings mable gas at 55 °C (131 °F). and labels. the package must be marked (4) Each appropriate lighter design must be "SAMPLE FOR EXAMINATION AND TESTexamined and successfully tested by a person ING." or agency (authorized testing agency) who is (vii) All other applicable requirements of authorized by the Associate Administrator this subchapter must be met. to perform such examination and testing (3) Examination and testing of sample lighters under the provisions of subpart E of part 107 by an authorized testing agency. Each sample of this chapter and wholighter must be examined for conformance 616 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.308, Nt. with paragraph (a) of this section by a per- (D) Manufacturer of the lighter. For a forson authorized by the Associate Adminiseign manufacturer, the U.S. agent or imtrator. In addition, lighters must be subporter must be identified; jected to the following leakage test: (E) Description of the lighter design type (i) A minimum of six lighters must be ex- (e.g., model, dimensions, ignition mechaamined and tested at one time. Store the nism, reservoir capacity, lot/batch number) lighters in a desiccator for 24 hours. After in sufficient detail to ensure conformance drying. weigh each lighter on an analytical with paragraph (b)(4)(iii) of this section; and balance capable of accurately measuring to (F) A certification by the authorized testwithin 1/10 of a milligram (0.0001 grams). ing agency that the lighter design conforms (ii) After weighing, place the lighters toto paragraph (a) of this section and passes or gether in an explosion-proof, controlled-temdoes not pass the required leakage test in perature laboratory oven capable of mainparagraph (b) of this section. taining 38.7 ±1 °C (100 +3 °F) for 96 continuous (ii) For as long as any lighter design is in hours (4 days). At the end of 96 hours, remove production and for at least three years therethe lighters from the oven and place them in after, a copy of each lighter's test report the same desiccator and allow the lighters to must be maintained by the authorized testcool to ambient temperature. ing agency that performed the examination (iii) After cooling, weigh each lighter and and testing and the manufacturer of the dedetermine the net weight differences for sign. For a foreign manufacturer. each test each lighter tested (subtract the mass after report must be maintained in accordance oven exposure from the original mass before with this paragraph by the foreign manufacoven exposure). turer's U.S. agent or importer. (iv) Weight losses must be assessed to de- (iii) Test reports must be traceable to a termine the quantity of gas that leaked from specific lighter design and must be made the lighters and from the weight change as a available to a representative of the Departresult of absorbed moisture. If the net ment upon request. weight has increased, the test facility must (5) Transitional provisions. Until January 1, run the required test using six empty light- 2012. approval numbers issued by the Assoers in parallel with the six filled lighters. clate Administrator prior to January I. 2007 The parallel tests are conducted to determay continue to be marked on packages and mine the weight of moisture absorbed in the annotated on shipping papers, where applicable. After that time, previously issued applastic in order to determine the weight loss of the lighters from gas leakage. provals (i.e., T.***) will no longer be valid and each lighter design currently in produc- (v) If the net weight loss for any one of the tion must be re-examined and tested under six lighters exceeds 20 milligrams (0.020 the provisions of this section. grams), the design must be rejected. (c) Packaging requirements. (1) Inner contain- (vi) Lighters manufactured to a rejected ment. Lighters must be placed in an inner lighter design may not be offered for transpackaging that is designed to prevent moveportation or transported in commerce unless ment of the lighters and inadvertent ignition approved in writing by the Associate Adminor leakage. The ignition device and gas conistrator. trol lever of each lighter must be designed, (4) Recordkeeping requirements. (i) Following or securely sealed, taped, or otherwise fasthe examination of each new lighter design, tened or packaged to protect against accithe person or agency that conducted the exdental functioning or leakage of the contents amination and test must prepare a test reduring transport. If lighters are packed port and make that test report available to vertically in a plastic tray. a plastic, fiberthe manufacturer. At a minimum, the test board or paperboard partition must be used report must contain the following informato prevent friction between the ignition detion: vice and the inner packaging. (A) Name and address of test facility: (2) Outer packaging. Lighters and their (B) Name and address of applicant; inner packagings must be tightly packed and (C) A test report identifier. that is, the ausecured against movement in any rigid specithorized person or agency identifier code imfication outer packaging authorized in Submediately followed by an alpha/numeric part L of Part 178 of this subchapter at the identifier of four or more characters as- Packing Group II performance level. signed to the specific lighter design by the (d) Shipping paper and marking requirements. authorized person or agency (e.g., (1) In addition to the requirements of sub- "LAA****," where, "LAA" is the identificapart C of part 172, shipping papers must be tion code assigned to the authorized person annotated with the lighter design test report or agency by the Associate Administrator identifier (see paragraph (b)(4)(i)(C) of this and ******* is replaced with the unique test section) traceable to the test report assigned report identifier assigned to the specific to the lighters or. if applicable, the prelighter design by the authorized person or viously issued approval number (i.e., T***). in agency): association with the basic description. 617 $ 173.309 49 CFR Ch. 1 (10-1-06 Edition) (2) In addition to the requirements of sub- (iii) Inner packagings must be placed in a part D of part 172, a lighter design test resecurely closed rigid outer packaging that port identifier (see paragraph (b)(4)(i)(C) of limits movement of the inner packagings this section) or, if applicable, the previously and protects them from damage: issued approval number (i.e., T***). must be (iv) The outer package may contain not marked on a package containing lighters. more than 300 lighters: (3) For transportation by vessel in a closed (v) A transport vehicle may carry not more transport vehicle or a closed freight conthan 1,500 lighters at any one time; tainer. the following warning must be affixed (vi) The lighters may not be placed in an to the access doors: outer packaging with other hazardous materials; and WARNING-MAY CONTAIN EXPLOSIVE (vii) Outer packagings must be plainly and MIXTURES WITH AIR-KEEP IGNITION durably marked with the words "LIGHTERS, SOURCES AWAY WHEN OPENING excepted quantity." The warning must be on a contrasting background and must be in letters meas- § 173.309 Fire extinguishers. uring at least 12.7 mm (0.5 inch) in height. (a) Fire extinguishers charged with a (e) Exceptions. (1) Common or contract carlimited quantity of compressed gas to riage. For highway transportation by comnot more than 1660 kPa (241 psig) at 21 mon or contract carrier, when no more than °C (70 °F) are excepted from labeling 1,500 lighters covered by this section are transported in one motor vehicle. the re- (except when offered for transportation quirements of subparts C through H of part by air) and the specification packaging 172, and Part 177 of this subchapter do not requirements of this subchapter when apply. Lighters transported in accordance shipped under the following conditions. with this paragraph are also excepted from In addition, shipments are not subject the specification packaging. shipping paper, to subpart F of part 172 of this suband marking requirements specified in chapter, to part 174 of this subchapter $173.308(c) and (d). Inner packagings must conform to paragraph (c)(1) of this section. except $174.24 or to part 177 of this sub- Lighters must be further packaged in rigid, chapter except $177.817. strong outer packagings meeting the general (1) Each fire extinguisher must have packaging requirements of subpart B of part contents which are nonflammable. non- 173. Outer packagings must be plainly and poisonous, and noncorrosive as defined durably marked, on two opposing sides or under this subchapter. ends, with the word "LIGHTERS" and the (2) Each fire extinguisher must be number of devices contained therein in letshipped as an inner packaging. ters measuring at least 20 mm (0.79 in) in height. In addition. the package must in- (3) Nonspecification cylinders are auclude the test report identifier for each thorized subject to the following condilighter design as specified in paragraph tions: (b)(4)(i)(C) of this section or, if applicable, (i) The internal volume of each cylthe previously issued approval number (i.e., inder may not exceed 18 L (1,100 cubic T***). The test report identifier or approval inches). For fire extinguishers not exnumber must be durable, legible. in English, ceeding 900 mL (55 cubic inches) capacand located in, attached to, or marked diity, the liquid portion of the gas plus rectly on the package. No person may offer for transportation or transport the lighters any additional liquid or solid must not or prepare the lighters for shipment unless completely fill the container at 55 °C that person has been specifically informed of (130 °F). Fire extinguishers exceeding the requirements of this section. 900 mL (55 cubic inches) capacity may (2) Private carriage. For highway transpornot contain any liquefied compressed tation by a private carrier, lighters that gas; have been examined and successfully tested (ii) Each fire extinguisher manufacin accordance with this section are not subtured on and after January 1, 1976. ject to any other requirements of this subchapter under the following conditions: must be designed and fabricated with a (i) No person may offer for transportation burst pressure of not less than six or transport the lighters or prepare the times its charged pressure at 21 °C (70 lighters for shipment unless that person has °F) when shipped: been specifically Informed of the require- (iii) Each fire extinguisher must be ments of this section: tested. without evidence of failure or (ii) Lighters must be placed in an inner packaging that is designed to prevent accidamage, to at least three times its dental activation of the ignition device or charged pressure at 21 °C (70 °F) but not valve, release of gas, and movement of the less than 825 kPa (120 psig) before inilighters (e.g., tray, blister pack, etc.): tial shipment, and must be marked to 618 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.312 indicate the year of the test (within 90 are authorized for use as fire extindays of the actual date of the original guishers. test) and with the words "MEETS DOT [Amdt. 173-235, 58 FR 50503, Sept. 27. 1993, as REQUIREMENTS." This marking is amended by Amdt. 173-138, 59 FR 49134, Sept. considered a certification that the fire 26, 1994; Amdt. 173-258, 61 FR 51240, Oct. 1. extinguisher is manufactured in ac- 1996; 66 FR 45380, 45381, Aug. 28. 2001: 71 FR cordance with the requirements of this 54395, Sept. 14, 2006] section. The words "This extinguisher meets all requirements of 49 CFR § 173.312 Requirements for shipment of MEGCs. 173.306'' may be displayed on fire extinguishers manufactured prior to Janu- (a) General requirements. (1) Unless ary 1, 1976; and otherwise specified, a MEGC is author- (iv) For any subsequent shipment, ized for the shipment of liquefied and each fire extinguisher must be in comnon-liquefied compressed gases. Each pliance with the retest requirements of pressure receptacle contained in a the Occupational Safety and Health MEGC must meet the requirements in Administration Regulations of the De- §§ 173.301, 173.301b, 173.302b and 173.304b. partment of Labor, 29 CFR 1910.157. as applicable. (4) Specification 2P or 2Q (S$ 178.33 (2) The MEGC must conform to the and 178.33a of this subchapter) inner design, construction, inspection and testing requirements prescribed in nonrefillable metal packagings are au- $178.75 of this subchapter. thorized for use as fire extinguishers (3) No person may offer or accept a subject to the following conditions: hazardous material for transportation (i) The liquid portion of the gas plus in a MEGC that is damaged to such an any additional liquid or solid may not extent that the integrity of the prescompletely fill the packaging at 55 °C sure receptacles or the MEGC's struc- (130 °F); tural or service equipment may be af- (ii) Pressure in the packaging shall fected. not exceed 1250 kPa (181 psig) at 55 °C (4) No person may fill or offer for (130 °F). If the pressure exceeds 920 kPa transportation a pressure receptacle in (141 psig) at 55 °C (130 °F), but does not a MEGC if the pressure receptacle or exceed 1100 kPa (160 psig) at 55 °C (130 the MEGC is due for periodic requali- °F), a specification DOT 2P inner metal fication. as prescribed in subpart C to packaging must be used; if the pressure part 180 of this subchapter. However, exceeds 1100 kPa (160 psig) at 55 °C (130 this restriction does not preclude °F). a specification DOT 2Q inner metal transportation of pressure receptacles packaging must be used. The metal filled and offered for transportation packaging must be capable of withprior to the requalification due date. standing, without bursting. a pressure (5) Prior to filling and offering a of one and one-half times the equi- MEGC for transportation, the MEGC's librium pressure of the contents at 55 structural and service equipment must °C (130 °F); and be visually inspected. Any unsafe con- (iii) Each completed inner packaging dition must be corrected before the filled for shipment must have been MEGC is offered for transportation. All heated until the pressure in the conrequired markings must be legible. tainer is equivalent to the equilibrium (6) Except for Division 2.2 permanent pressure of the contents at 55 °C (130 gases, each pressure receptacle must be °F) without evidence of leakage, distorequipped with an individual shutoff valve that must be tightly closed while tion, or other defect. in transit. For Division 2.1. Division 2.2 (b) Specification 3A, 3AA, 3E, 3AL, liquefied gases and 2.3 gases, the mani- 4B, 4BA, 4B240ET or 4BW ($$ 178.36, fold must be designed so that each 178.37, 178.42, 178.46, 178.50, 178.51, 178.55 pressure receptacle can be filled sepaand 178.61 of this subchapter) cylinders rately and be kept isolated by a valve capable of being closed during transit. For Division 2.1 gases, the pressure receptacles must be isolated by a valve 619 $ 173.313 49 CFR Ch. I (10-1-06 Edition) into assemblies of not more than 3,000 compressed gas that is identified with L. Special Provision T50 in Column (7) of (b) Filling. (1) A MEGC may not be the $172.101 Table. In addition to profilled to a pressure greater than the viding the UN identification number lowest marked working pressure of any and proper shipping name. the table pressure receptacle. A MEGC may not provides maximum allowable working be filled above its marked maximum pressures. bottom opening requirepermissible gross mass. ments, pressure relief device require- (2) After each filling, the shipper ments, and degree of filling requiremust verify the leakproofness of the ments for liquefied compressed gas perclosures and equipment. Each fill openmitted for transportation in a T50 porting must be closed by a cap or plug. able tank. In the minimum test pres- (c) Damage protection. During transsure column, "small" means a portable portation. a MEGC must be protected tank with a diameter of 1.5 meters or against damage to the pressure recepless when measured at the widest part tacles and service equipment resulting of the shell, "sunshield" means a portfrom lateral and longitudinal impact able tank with a shield covering at and overturning as prescribed in $178.75 least the upper third of the shell, of this subchapter. "bare" means no sunshield or insula- [71 FR 33884, June 12, 2006] tion is provided, and "insulated" means a complete cladding of sufficient § 173.313 UN Portable Tank Table for thickness of insulating material nec- Liquefied Compressed Gases. essary to provide a minimum conduct- The UN Portable Tank Table for Liqance of not more than 0.67 w/m²/k. In uefied Compressed Gases is referenced the pressure relief requirements colin §172.102(c)(7)(iii) of this subchapter umn, the word "Normal" denotes that for portable tanks that are used to a frangible disc as specified in transport liquefied compressed gases. $178.276(e)(3) of this subchapter is not The table applies to each liquefied required. UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES Minimum design Openpressure (bar) ings Pressure relief re- Non-refrigerated liquefied compressed Maximum filling UN No. small; bare; below quirements (See gases § 178.276(e)) density (kg/l) sunshield; insuliquid lated level 1005 Ammonia, anhydrous 29.0 Allowed § 178.276(e)(3) 0.53 25.7 22.0 19.7 1009 Bromotrifluoromethane or Refrigerant gas 38.0 Allowed Normal 1.13 R 13B1. 34.0 30.0 27.5 1010 Butadienes, stabilized 7.5 Allowed Normal 0.55 7.0 7.0 7.0 1011 Butane 7.0 Allowed Normal 0.51 7.0 7.0 7.0 1012 Butylene 8.0 Allowed Normal 0.53 7.0 7.0 7.0 1017 Chlorine 19.0 Not § 178.276(e)(3) 1.25 17.0 Allowed 15.0 13.5 1018 Chlorodifluoromethane or Refrigerant gas 26.0 Allowed Normal 1.03 R 22. 24.0 21.0 19.0 620 Pipeline and Hazardous Materials Safety Admin., DOT § 173.313 UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES-Continued Minimum design Openpressure (bar) ings Pressure relief re- UN No. Non-refrigerated liquefied compressed small; bare; quirements (See Maximum filling below gases sunshield; insuliquid § 178.276(e)) density (kg/l) lated level 1020 Chioropentafluoroethane or Refrigerant 23.0 Allowed Normal 1.06 gas R 115. 20.0 18.0 16.0 1021 1-Chloro-1,2,2,2-tetrafluoroethane or Re- 10.3 Allowed Normal 1.2 frigerant gas R 124. 9.8 7.9 7.0 1027 Cyclopropane 18.0 Allowed Normal 0.53 16.0 14.5 13.0 1028 Dichlorodifluoromethane or Refrigerant 16.0 Allowed Normal 1.15 gas R 12. 15.0 13.0 11.5 1029 Dichlorofluoromethane or Refrigerant gas 7.0 Allowed Normal 1.23 R 21. 7.0 7.0 7.0 1030 1,1-Difluoroethane or Refrigerant gas R 16.0 Allowed Normal 0.79 152a. 14.0 12.4 11.0 1032 Dimethylamine, anhydrous 7.0 Allowed Normal 0.59 7.0 7.0 7.0 1033 Dimethyl ether 15.5 Allowed Normal 0.58 13.8 12.0 10.6 1036 Ethylamine 7.0 Allowed Normal 0.61 7.0 7.0 7.0 1037 Ethyl chloride 7.0 Allowed Normal 0.8 7.0 7.0 7.0 1040 Ethylene oxide with nitrogen up to a total Only authorized in Not AI- $ 178.276(e)(3) 0.78 pressure of 1MPa (10 bar) at 50 °C. 10 bar insulated lowed portable tanks- 1041 Ethylene oxide and carbon dioxide mix- See MAWP defini- Allowed Normal See § 173.32(f) ture with more than 9% but not more tion in than 87% ethylene oxide. $ 178.276(a) 1055 Isobutylene 8.1 Allowed Normal 0.52 7.0 7.0 7.0 1060 Methyl acetylene and propadiene mixture, 28.0 Allowed Normal 0.43 stabilized. 24.5 22.0 20.0 1061 Methylamine, enhydrous 10.8 Allowed Normal 0.58 9.6 7.8 7.0 1062 Methyl bromide 7.0 Not AI- § 178.276(e)(3) 1.51 lowed 7.0 7.0 7.0 621 $ 173.313 49 CFR Ch. I (10-1-06 Edition) UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES-Continued Minimum design Openpressure (bar) ings Pressure relief re- Non-refrigerated liquefied compressed small; bare; quirements (See Maximum filling UN No. below gases sunshield; insuliquid § 178.276(e)) density (kg/l) lated level 1063 Methyl chioride or Refrigerant gas R 40 14.5 Allowed Normal 0.81 12.7 11.3 10.0 1064 Methyl mercaptan 7.0 Not AI- § 178.276(e)(3) 0.78 lowed 7.0 7.0 7.0 1067 Dinitrogen tetroxide 7.0 Not Al- § 178.276(e)(3) 1.3 lowed 7.0 7.0 7.0 1075 Petroleum gas, liquefied See MAWP defini- Allowed Normal See § 173.32(f) tion in $178.276(a) 1077 Propylene 28.0 Allowed Normal 0.43 24.5 22.0 20.0 1078 Refrigerant gas, n.o.s. See MAWP defini- Allowed Normal See § 173.32(f) tion in § (178.276(a) 1079 Sulphur dioxide 11.6 Not AI- $ 178.276(e)(3) 1.23 lowed 10.3 8.5 7.6 1082 Trifluorochioroethylene, stabilized or Re- 17.0 Not AL $ (178.276(e)(3) 1.13 frigerant gas R 1113. lowed 15.0 13.1 11.6 1083 Trimethylemine, anhydrous 7.0 Allowed Normal 0.56 7.0 7.0 7.0 1085 Vinyl bromide, stabilized 7.0 Allowed Normal 1.37 7.0 7.0 7.0 1088 Vinyl chloride, stabilized 10.6 Allowed Normal 0.81 9.3 8.0 7.0 1087 Vinyl methyl ether, stabilized 7.0 Allowed Normal 0.67 7.0 7.0 7.0 1581 Chloropicrin and methyl bromide mixture 7.0 Not AI- § 178.276(e)(3) 1.51 lowed 7.0 7.0 7.0 1582 Chloropicrin and methyl chloride mixture 19.2 Not AI- $ 178.276(e)(3) 0.81 lowed 16.9 15.1 13.1 1858 Hexafluoropropylene compressed or Re- 19.2 Allowed Normal 1.11 frigerant gas R 1216. 16.9 15.1 13.1 1912 Methyl chloride and methylene chloride 15.2 Allowed Normal 0.081 mixture. 13.0 11.6 622 Pipeline and Hazardous Materials Safety Admin., DOT § 173.313 UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES-Continued Minimum design Openpressure (bar) ings Pressure relief re- UN No. Non-refrigerated liquefied compressed small; bare; quirements (See Maximum filling below gases sunshield; insuliquid § 178.276(e)) density (kg/l) lated level 10.1 NA, 1954 Insecticide gases, flammable, n.o.s. See MAWP defini- Allowed Normal § 173.32(f) tion in § 178.276(a) 1958 1,2-Dichloro-1,1,2,2-tetrafluoroethane or 7.0 Allowed Normal 1.3 Refrigerant gas R 114. 7.0 7.0 7.0 1965 Hydrocarbon gas, mixture liquefied. n.o.s. See MAWP defini- Allowed Normal See § 173.32(f) tion in 178.276(a) 1969 Isobutane 8.5 Allowed Normal 0.49 7.5 7.0 7.0 1973 Chlorodifluoromethane and 28.3 Allowed Normal 1.05 chloropentaluoroethane mixture with fixed boiling point, with approximately 49% chlorodiftuoromethane or Refrigerant gas R 502. 25.3 22.8 20.3 1974 Chlorodifluorobromomethane or Refrig- 7.4 Allowed Normal 1.61 erant gas R 1281. 7.0 7.0 7.0 1976 Octafluorocyclobutane or Refrigerent gas 8.8 Allowed Normal 1.34 RC 318. 7.8 7.0 7.0 1978 Propane 22.5 Allowed Normal 0.42 20.4 18.0 16.5 1983 1-Chloro-2,2,2-Irifluoroethane or Refrig- 7.0 Allowed Normal 1.18 erant gas R 133a. 7.0 7.0 7.0 2035 1,1,1-Trifluoroethane compressed or Re- 31.0 Allowed Normal 0.76 frigerant gas R 143a. 27.5 24.2 21.8 2424 Octafluoropropane or Refrigerant gas R 23.1 Allowed Normal 1.07 218. 20.8 18.6 16.6 2517 1-Chloro-1,1-difluoroethane or Refrigerant 8.9 Allowed Normal 0.99 gas R 142b. 7.8 7.0 7.0 2602 Dichlorodifluoromethane and 20.0 Allowed Normal 1.01 difluoroethane azeotropic mixture with approximately 74% dichlorodifluoromethane or Refrigerant gas R 500. 18.0 16.0 14.5 3057 Triffuoroacetyl chloride 14.6 Not al- § 178.276(e)(3) 1.17 lowed 12.9 11.3 623 § 173.313 49 CFR Ch. I (10-1-06 Edition) UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES-Continued Minimum design Openpressure (bar) Ings Pressure relief re- UN No. Non-refrigerated liquefied compressed small; bare; quirements (See Maximum filling below gases sunshield; insuliquid § 178.276(e)) density (kg/l) lated level 9.9 3070 Ethylene oxide and dichlorodiftuoro- 14.0 Allowed § 178.276(e)(3) 1.09 methane mbdure with not more than 12.5% ethylene oxide. 12.0 11.0 9.0 3153 Perfluoro (methyl vinyt ether) 14.3 Allowed Normal 1.14 1 tion in 13.4 11.2 10.2 3159 1,1,1,2-Tetrafiugroethane or Refrigerant 17.7 Allowed Normal 1.04 gas R 134a. 15.7 13.8 12.1 3161 Liquefied gas, flammable, n.o.s. See MAWP defini- Allowed Normal $ 173.32(f) $178.276(a) 3163 Liquefied gas, n.o.s. See MAWP defini- Allowed Normal $ 173.32(f) tion in § 178.276(a) 3220 Pentafluoroethane or Refrigerant gas R 34.4 Allowed Normal 0.95 125. 30.8 27.5 24.5 3252 Difluoramethane or Refrigerant gas R 32 43.0 Allowed Normal 0.78 39.0 34.4 30.5 3296 Heptafluoropropane or Refrigerant gas R 16.0 Allowed Normal 1.2 227. 14.0 12.5 11.0 3297 Ethylene oxide and 8.1 Allowed Normal 1.16 chiorotetrafluoroethane mixture, with not more than 8.8% ethylene oxide. 7.0 7.0 7.0 3298 Ethylene oxide and pentafluoroethane 25.9 Allowed Normal 1.02 mixture, with not more than 7.9% ethylene oxide. 23.4 20.9 18.6 3299 Ethylene oxide and tetrafluoroethane mix- 16.7 Allowed Normal 1.03 ture, with not more than 5.6% ethylene oxide. 14.7 12.9 11.2 3318 Ammonia solution, relative density less See MAWP defini- Allowed § 178.276(e)(3) § 173.32(f) than 0.880 at 15 °C in water, with more tion In than 50% ammonia. $ 178.276(a) 3337 Refrigerant gas R 404A 31.6 Allowed Normal 0.84 28.3 25.3 22.5 3338 Refrigerant gas R 407A 31.3 Allowed Normal 0.95 28.1 25.1 22.4 3339 Refrigerent gas R 407B 33.0 Allowed Normal 0.95 29.6 26.5 23.6 624 Pipeline and Hazardous Materials Safety Admin., DOT § 173.314 UN PORTABLE TANK TABLE FOR LIQUEFIED COMPRESSED GASES-Continued Minimum design Openpressure (bar) ings Pressure relief re- UN No. Non-refrigerated liquefied compressed small; bare; quirements (See Maximum filling below gases sunshield; insuliquid § 178.276(e)) density (kg/l) lated level 3340 Refrigerant gas R 407C 29.9 Allowed Normal 0.95 26.8 23.9 21.3 [69 FR 76174, Dec. 20, 2004, as amended at 70 American Railroads Committee on FR 34399, June 14, 2005] Tank Cars as prescribed in $ 179.3 of § 173.314 Compressed gases in tank this subchapter. cars and multi-unit tank cars. (5) Each tank car used for the transportation of anhydrous ammonia or (a) Definitions. For definitions of any material that meets the criteria of compressed gases, see $ 173.115. Division 2.1 or 2.3 must have gaskets (b) General requirements. (1) Tank car for manway cover plates and for tanks containing compressed gases must not be shipped unless they were mounting of fittings designed (for temloaded by or with the consent of the perature, application, media, pressure, owner thereof. and size) to create a positive seal so (2) Tank car tanks must not contain that. under conditions normally incigases capable of combining chemically dent to transportation, there will not and must not be loaded with any gas be an identifiable release of the matewhich combines chemically with the rial to the environment. The use of gas previously loaded therein, until all sealants to install gaskets is prohibresidue has been removed and interior ited. of tank thoroughly cleaned. (c) Authorized gases, filling limits for (3) For tanks of the DOT-106A and tank cars. A compressed gas in a tank 110A class. the tanks must be placed in car or a multi-unit tank car must be position and attached to car structure offered for transportation in accordby the shipper. ance with $173.31 and this section. The (4) Wherever the word "approved" is named gases must be loaded and ofused in this part of the regulations, it fered for transportation in accordance means approval by the Association of with the following table: Outage and filling lim- Proper shipping name Authorized tank car class its (see note 1) Ammonia, anhydrous, or ammonie solutions > 50 percent am- Notes 2, 10 105, 112, 114. 120. monia. Note 3 106. Ammonia solutions with > 35 percent, but $ 50 percent ammo- Note 3 105, 109, 112, 114, 120. nia by mass. Argon, compressed Note 4 107. Boron trichloride Note 3 105, 106. Carbon dioxide, refrigerated liquid Note 5 105. Chlorine Note 6 105. 125 106. Chlorine trifluoride Note 3 106, 110. Chlorine pentafluoride Note 3 106, 110. Dimethyl ether Note 3 105, 106, 110, 112, 114, 120. Dimethylamine, anhydrous Note 3 105, 106, 112. Dinitrogen tetroxide, inhibited Note 3 105. 106, 110. Division 2.1 materials not specifically identified in this table Notes 9, 10 105, 106, 110. 112, 114, 120. Division 2.2 materials not specifically identified in this table Note 3 105, 106, 109, 110, 112, 114, 120. Division 2.3 Zone A materials not specifically identified in this None See $ 173.245. table. Division 2.3 Zone B materials not specifically identified in this Note 3 105, 106, 110, 112, 114, 120. table. Division 2.3 Zone C materials not specifically identified in this Note 3 105, 106, 110, 112, 114, 120. table. Division 2.3 Zone D materials not specifically identified in this Note 3 105, 106, 109, 110. 112. 114, 120. table. 625 § 173.314 49 CFR Ch. I (10-1-06 Edition) Proper shipping name Outage and filling lim- Authorized tank car class its (see note 1) Ethylamine Note 3 105, 106, 110. 112, 114, 120. Helium, compressed Note 4 107. Hydrogen Note 4 107. Hydrogen chloride, refrigerated liquid Note 7 105. Hydrogen sulphide, liquified 68 106. Methyl bromide Note 3 105, 106. Methyl chloride Note 3 105, 106, 112. Methyl mercaptan Note 3 105, 106. Methylamine, anhydrous Note 3 105, 106, 112. Nitrogen, compressed Note 4 107. Nitrosyl chloride 124 105. 110 106. Nitrous axide, refrigerated liquid Note 5 105. Oxygen, compressed Note 4 107. Phosgene Note 3 106. Sulfur dioxide, liquified 125 105, 106, 110. Sulfuryl fluoride 120 105. Vinyl fluoride, stabilized Note 8 105. NOTES: 1. The percent filling density for liquefied gases is hereby defined as the percent ratio of the mass of gas in the tank to the mass of water that the tank will hold. For determining the water capacity of the tank in kilograms, the mass of 1 L of water at 15.5 °C in air is 1 kg. (the mass of one gallon of water at 60 °F in air is 8.32828 pounds). 2. The liquefied gas must be loaded so that the outage is at least two percent of the total capacity of the tank at the reference temperature of 46 °C (115 °F) for a noninsulated tank; 43 °C (110 °F) for a tank having a thermal protection system incorporating a metal jacket that provides an overall thermal conductance at 15.5 °C (60 °F) of no more than 10.22 kilojoules per hour per square meter per degree Celsius (0.5 Btu per hour/per square foot/per degree F) temperature differential; and 41 °C (105 °F) for an insulated tank having an insulation system incorporating a metal jacket that provides an overall thermal conductance at 15.5 °C (60 °F) of no more than 1.5333 kilojoules per hour per square meter per degree Celsius (0.075 Btu per hour/per square foot/per degree F) temperature differential. 3. The requirements of $173.24b(a) apply. 4. The gas pressure at 54.44 °C (130 °F.) in any non-insulated tank car may not exceed 7/10 of the marked test pressure, except that a tank may be charged with helium to a pressure 10 percent in excess of the marked maximum gas pressure at 54.44 °C (130 °F.) of each tank. 5. The liquid portion of the gas at -17.77 °C (0 °F.) must not completely fill the tank. 6. The maximum permitted filling density is 125 percent. The quantity of chlorine loaded into a single unit-tank car may not be loaded in excess of the normal lading weights nor in excess of 81.65 Mg (90 tons). 7. 89 percent maximum to 80.1 percent minimum at a test pressure of 6.2 Bar (90 psig). 8. 59.6 percent maximum to 53.6 percent minimum at a test pressure of 7.2 Bar (105 psig). 9. For a liquefied petroleum gas, the liquefied gas must be loaded so that the outage is at least one percent of the total capacity of the tank at the reference temperature of 46 °C (115 °F) for a noninsulated tank; 43 °C (110 °F) for a tank having a thermal protection system incorporating a metal Jacket that provides an overall thermal conductance at 15.5 °C (60 °F) of no more than 10.22 kilojoules per hour per square meter per degree Celsius (0.5 Blu per hour/per square foot/per degree F) temperature differential; and 41 °C (105 °F) for an insulated tank having an insulation system incorporating a metal jacket that provides an overall thermal conductance at 15.5 °C (60 "F) of no more than 1.5333 kilojoules per hour per square meter per degree Celsius (0.075 Btu per hour/per square foot/per degree F) temperature differential. 10. For liquefied petroleum gas and anhydrous ammonia, during the months of November through March (winter), the following reference temperatures may be used: 38 °C (100 °F) for a noninsulated tank; 32 °C (90 °F) for a tank having a thermal protection system incorporating a metal jacket that provides an overall thermal conductance at 15.5 °C (60 °F) of no more than 10.22 kilojoules per hour per square meter per degree Celsius (0.5 Btu per hour/per square foot/per degree F) temperature differential; and 29 °C (85 °F) for an insulated tank having an insulation system incorporating a metal jacket and insulation that provides an overall thermal conductance at 15.5 °C (60 °F) of no more than 1.5333 kilojoules per hour per square meter per degree Celsius (0.075 Btu per hour/per square foot/per degree F) temperature differential. The winter reference temperatures may only be used for a tank car shipped directly to a consumer for unloading and not stored in transit. The offeror of the tank must inform each customer that the tank car was filled based on winter reference temperatures. The tank must be unloaded as soon as possible after March in order to retain the specified outage and to prevent a release of hazardous material which might occur due to the tank car becoming liquid full at higher temperatures. (d) [Reserved] gravities as determined at the plant, (e) Verification of content. The amount and this computation must be checked of liquefied gas loaded into each tank by determination of specific gravity of may be determined either by measureproduct after loading. Carriers may ment or calculation of the weight. If by verify calculated weights by use of measurement, the weight must be proper scales. The use of a fixed tube checked after disconnecting the loadgauge device is authorized for detering line by the use of proper scales. If mining the weight of methyl by calculation, the weight of liquefied mercaptan in Specification 105A300W petroleum gas, methylacetylene propatanks instead of weighing. diene, stabilized, dimethylamine, (f) [Reserved] methylamine anhydrous, or (g) Special requirements for hydrotrimethylamine may be calculated gen chloride. refrigerated liquid, and using the outage tables supplied by the vinyl stabilized. tank car owners and the specific 626 Pipeline and Hazardous Materials Safety Admin., DOT § 173.314 (1) The shipper shall notify the Fed- (1) Special requirements for hydrogen eral Railroad Administration whenever sulphide. Each multi-unit tank car a tank car is not received by the conmust be equipped with adequate pressignee within 20 days from the date of sure relief devices of the fusible plug shipment. Notification to the Federal type having a yield temperature not Railroad Administration may be made over 76.66 °C (170 °F.), and not less than by e-mail to Hmassist@fra.dot.gov or 69.44 °C (157 °F.). Each device must be telephone call to (202) 493-6229. resistant to extrusion of the fusible (2) A tank car containing hydrogen alloy and leak tight at 55 °C (130 °F.). A chloride, refrigerated liquid must have threaded solid plug must seal each the auxiliary valve on the pressure revalve outlet. In addition, a metal cover lief device closed during transpormust protect all valves. tation. (m) Special requirements for nitrosyl (3) See $179.102-17 of this subchapter chloride. Single unit tank cars and for additional requirements. their associated service equipment, (4) Tank cars containing hydrogen such as venting, loading and unloading chloride, refrigerated liquid, must be valves, and reclosing pressure relief unloaded to such an extent that any valves, must be made of metal or clad residue remaining in the tank at a refwith a material that is not subject to erence temperature of 32 °C (90 °F) will rapid deterioration by the lading. not actuate the reclosing pressure re- Multi-unit tank car tanks must be lief device. nickel-clad and have reclosing pressure (h)-(i) [Reserved] relief devices incorporating a fusible (j) Special requirements for materials plug having a yield temperature of having a primary or secondary Division 79.44 °C (175 °F.). Reclosing pressure re- 2.1 (flammable gas) hazard. For single lief devices must be vapor tight at 54.44 unit tank cars, interior pipes of loading °C (130 °F.). and unloading valves, sampling de- (n) Special requirements for hydrogen. vices, and gauging devices with an Each tank car must be equipped with opening for the passage of the lading one or more pressure relief devices. exceeding 1.52 mm (0.060 inch) diameter The discharge outlet for each pressure must be equipped with excess flow relief device must be connected to a valves. For single unit tank cars conmanifold having a non-obstructed disstructed before January 1, 1972, gaugcharge area of at least 1.5 times the ing devices must conform to this paratotal discharge area of the pressure regraph by no later than July 1, 2006. The lief devices connected to the manifold. protective housing cover must be pro- All manifolds must be connected to a vided with an opening, with a weathersingle common header having a non-obproof cover, above each pressure relief structed discharge pointing upward and valve that is concentric with the disextending above the top of the car. The charge of the pressure relief valve and header and the header outlet must each that has an area at least equal to the have a non-obstructed discharge area valve outlet area. Class DOT 109 tank at least equal to the total discharge cars and tank cars manufactured from area of the manifolds connected to the aluminum or nickel plate are not auheader. The header outlet must be thorized. equipped with an ignition device that (k) Special requirements for chlorine. will instantly ignite any hydrogen dis- Tank cars built after September 30, charged through the pressure relief de- 1991, must have an insulation system vice. consisting of 5.08 cm (2 inches) glass (o) Special requirements for carbon difiber placed over 5.08 cm (2 inches) of oxide, refrigerated liquid and nitrous ceramic fiber. Tank cars must have exoxide, refrigerated liquid. Each tank car cess flow valves on the interior pipes of must have an insulation system so that liquid discharge valves. Tank cars conthe thermal conductance is not more structed to a DOT 105A500W specificathan 0.613 kilojoules per hour, per tion may be marked as a DOT 105A300W square meter, per degree Celsius (0.03 specification with the size and type of B.t.u. per square foot per hour. per dereclosing pressure relief valves regree Fahrenheit) temperature differenquired by the marked specification. tial. Each tank car must be equipped 627 § 173.315 49 CFR Ch. I (10-1-06 Edition) with one reclosing pressure relief valve ing Aids section of the printed volume and having a start-to-discharge pressure on GPO Access. not to exceed 75 percent of the tank § 173.315 Compressed gases in cargo test pressure and one non-reclosing tanks and portable tanks. pressure relief valve having a rupture disc design to burst at a pressure less (a) Liquefied compressed gases that are transported in UN portable tanks, than the tank test pressure. The dis- DOT specification portable tanks, or charge capacity of each pressure relief cargo tanks must be prepared in acdevice must be sufficient to prevent cordance with this section. $173.32. building up of pressure in the tank in $173.33 and subpart E or subpart G of excess of 82.5 percent of the test prespart 180 of this subchapter, as applicasure of the tank. Tanks must be ble. For cryogenic liquid in cargo equipped with two regulating valves tanks. see $173.318. For marking reset to open at a pressure not to exceed quirements for portable tanks and 24.1 Bar (350 psi) on DOT 105A500W cargo tanks, see $172.326 and § 172.328 of tanks and at a pressure not to exceed this subchapter, as applicable. 27.6 Bar (400 psi) on DOT 105A600W (1) UN portable tanks: UN portable tanks. Each regulating valve and prestanks must be loaded and offered for sure relief device must have its final transportation in accordance with discharge piped to the outside of the portable tank provision T50 in $172.102 protective housing. of this subchapter. (2) Cargo tanks and DOT specification [Amdt. 173-224, 55 FR 52665, Dec. 21, 1990] portable tanks: Cargo tanks and DOT EDITORIAL NOTE: For FEDERAL REGISTER cispecification portable tanks must be tations affecting $173.314. see the List of CFR loaded and offered for transportation in Sections Affected which appears in the Findaccordance with the following table: Maximum permitted filling density Specification container required Kind of gas Percent by weight Percent by volume Minimum design (see Note 1) (see par. (f) of this Type (see Note 2) pressure (psig) section) Ammonia, anhydrous or Ammonia solu- 56 82, See Note 5 DOT-51. MC-330, 265; See Note 17. tions with greater than 50 percent MC-331; See ammonia (see Notes 14 and 17). Notes 12, 17 and 27. Ammonia solutions with more than 35 See par. (c) of this See Note 7 DOT-51, MC-330, 100; See par. (c) of percent but not more than 50 percent section. MC-331; see this section. ammonia. Note 12. Bromotrifluoromethane (R-13B1 or H- 133 See Note 7 DOT-51, MC-330, 365. 1301); (See Note 9). MC-331. Butadiene, stabilized See par. (b) of this See par. (b) of this DOT-51, MC-330, 100. section. section. MC-331. Carbon dioxide, refrigerated liquid See par. (c)(1) of 95 do 200; see Note 3. this section. Chlorine 125 See Note 7 DOT-51, MC-330, 225; See Notes 4 MC-331. and 8. Chlorodifluoroethane (R-142b) (1. 100 See Note 7 DOT-51, MC-330, 100. Chloro 1,1-difluoroethane): (See Note MC-331. 9). Chlorodifluoromethane (R-22): (See 105 See Note 7 DOT-51, MC-330, 250. Note 9). MC-331. Chloropentafluoroethane (R-115); (See See par. (c) of this See Note 7 DOT-51, MC-330, See par. (c) of this Note 9). section. MC-331. section. Chlorotriftuoromethane (R-13); (See See par. (c) of this See Note 7 DOT-51, MC-330, See par. (c) of this Note 9). section. MC-331. section. Dichlorodifluoromethane (R-12): (See 119 See Note 7 DOT-51, MC-330, 150. Note 9). MC-331. Difluoroethane (R-152a): (See Note 9) 79 See Note 7 DOT-51, MC-330, 150. MC-331. Dimethyl ether (see Note 16) 59 do do 200. Dimethylamine, anhydrous 59 See Note 7 DOT-51, MC-330. 150. MC-331. Division 2.1, materials not specifically See par. (c) of this See Note 7 DOT-51, MC-330, See Note 18. provided for in this table. section. MC-331. Division 2.2. materials not specifically See par. (c) of this See Note 7 DOT-51, MC-330, See Note 19. provided for in this table. section. MC-331. 628 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.315 Maximum permitted filling density Specification container required Kind of gas Percent by volume Percent by weight Minimum design (see Note 1) (see par. (f) of this Type (see Note 2) pressure (psig) section) Division 2.3, Hazard Zone A, materials See par. (c) of this See Note 7 DOT-51, MC-330, See Note 20. not specifically provided for in this section. MC-331; See table. Note 23. Division 2.3, Hazard Zone B. materials See par. (c) of this See Note 7 DOT-51, MC-330, See Note 20. not specifically provided for in this section. MC-331; See table. Note 23. Division 2.3, Hazard Zone C, materials See par. (c) of this See Note 7 DOT-51, MC-330, See Note 21. not specifically provided for in this section. MC-331; See table. Note 24. Division 23, Hazard Zone D, materials See par. (c) of this See Note 7 DOT-51, MC-330, See Note 22. not specifically provided for in this section. MC-331; See table. Note 25. Ethane, refrigerated liquid See par. (c) of this MC-331, MC-338 100; see Note 11. section. Ethane-propane mixture, refrigerated See par. (c) of this MC-331, MC-338 275; see Note 11. liquid. section. Hexaflucropropylene 110 See Note 7 DOT-51, MC-330, 250. MC-331. Hydrogen chloride, refrigerated liquid 103.0 See Note 7 MC-331, MC-338 100; see Note 11. 91.6 do do 300; see Note 11. 86.7 do do 450; see Note 11. Liquefied petroleum gas (see Note 15) See per. (b) of this See par. (b) of this DOT-51, MC-330, See par. (c) of this section. section. MC-331; See section. Note 26. Methylacetylene-propadiene, stabilized 53 90 DOT 51, MC 330, 200. (see Note 13). MC 331. Methylamine, anhydrous 60 See Note 7 DOT-51, MC-330, MC-331.. Methyl chloride 84 88.5 do 150. Methyl chloride (optional portable tank do See Note 6 DOT-51 225. 2,000 pounds water capacity, fusible plug). Methyl mercaptan 80 90 DOT-51, MC-330. 100. MC-331; See Note 23. Nitrous oxide, refrigerated liquid See par. (c)(1) of 95 DOT-51. MC-330, 200; See Note 3. this section. MC-331. Refrigerant gas, n.o.s. or Dispersant See par. (c) of this See Note 7 DOT-51, MC-330, See par. (c) of this gas, n.o.s. (See Note 9). section. MC-331. section. Sulfur dioxide (tanks not over 1,200 gal- 125 87.5 DOT-51, MC-330, 150; See Note 4. ions water capacity). MC-331; See Note 24. Sulfur dioxide (tanks over 1,200 gallons 125 87.5 DOT-51, MC-330, 125; See Note 4. water capacity). MC-331; See Note 24. Sulfur dioxide (optional portable tank 125 See Note 6 DOT-51; See Note 225. 1,000-2,000 pounds water capacity, 24. fusible plug). Trimethylamine, anhydrous 57 See Note 7 DOT-51, MC-330. 150. MC-331. Vinyl chloride 84 (see Note 13) See Note 7 MC-330, MC-331 150. Vinyl fluoride, stabilized 66 do do 250; see Note 11. Vinyl methyl ether 68 See Notes 7 and do 100. 13. NOTE 1: Maximum filling density for liquefied gases is hereby defined as the percent ratio of the weight of gas in the tank to the weight of water that the tank will hold. For determining the water capacity of the tank in pounds, the weight of a gallon (231 cubic inches) of water at 60 °F. in air shall be 8,32828 pounds. NOTE 2: See § 173.32 for authority to use other portable tanks and for manifolding cargo tanks, see paragraph (q) of this section. Specifications MC 330 cargo tanks may be painted as specified for MC 331 cargo tanks. NOTE 3: If cargo tanks and portable tank containers for carbon dioxide, refrigerated liquid, and nitrous oxide, refrigerated liquid, are designed to conform to the requirements in Section VIII of the ASME Code for low temperature operation (IBR, see § 171.7 of this subchapter), the design pressure may be reduced to 100 psig or the controlled pressure, whichever is greater. NOTE 4: Material must be steel. Packagings must have a corrosion allowance of 20 percent or 0.10 inch, whichever is less, added to the metal thickness. The minimum wall thickness for chlorine packagings is 0.300 Inch for stainless steel or 0.625 inch for carbon steel, including corrosion allowance. NOTE 5: Unlagged cargo tanks and portable tank containers for liquid anhydrous ammonia may be filled to B7. percent by volume provided the temperature of the anhydrous ammonia being loaded into such tanks Is determined to be not lower than 30 °F. or provided the filling of such tanks is stopped at the first indication of frost or ice formation on the outside surface of the tank and is not resumed until such frost or ice has disappeared. NOTE 6: Tanks equipped with fusible plugs must be filled by weight. NOTE 7: Tanks must be filled by weight. NOTE 8: Chlorine packagings may be shipped only if the contents are to be unloaded at one unloading point. 629 $ 173.315 49 CFR Ch. I (10-1-06 Edition) NOTE 9: This gas may be transported in authorized cargo tanks and portable tanks marked "DISPERSANT GAS," or "REFRIGERANT GAS." NOTE 10: [Reserved] NOTE 11: MC-330, MC-331 and MC-338 cargo tanks must be insulated. Cargo tanks must meet all the following requirements. Each tank must have a design service temperature of minus 100 °F., or no warmer than the boiling point at one atmosphere of the hazardous material to be shipped therein, whichever is colder, and must conform to the low-temperature requirements in Section VIII of the ASME Code. When the normal travel time is 24 hours or less, the tank's holding time as loaded must be at least twice the normal travel time. When the normal travel time exceeds 24 hours, the tank's holding time as loaded must be at least 24 hours greater than the normal travel time. The holding time is the elapsed time from loading until venting OCcurs under equilibrium conditions. The cargo tank must have an outer jacket made of steel when the cargo tank is used to transport a flammable gas. NOTE 12: No aluminum, copper, silver, zinc or an alloy of any of these metals shall be used in packaging construction where it comes into contact with the lading. NOTE 13: All parts of valves and safety devices in contact with contents of tank must be of a metal or other material suitably treated if necessary, which will not cause formation of any acetylides. NOTE 14: Specifications MC 330 and MC 331 cargo tanks constructed of other than quenched and tempered steel "(NQT)" are authorized for all grades of anhydrous ammonia. Specifications MC 330 and MC 331 cargo tanks constructed of quenched and tempered steel "(QT)" (see marking requirements of $172.328(c) of this subchapter) are authorized for anhydrous ammonia having a minimum water content of 0.2 percent by weight. Any tank being placed in anhydrous ammonia service or a tank which has been in other service or has been opened for inspection, test, or repair, must be cleaned of the previous product and must be purged of air before loading. See § 172.203(h) of this subchapter for special shipping paper requirements. NOTE 15: Specifications MC 330 and MC 331 cargo tanks constructed of other than quenched and tempered steel (NQT) are authorized for all grades of liquefied petroleum gases. Only grades of liquefied petroleum gases determined to be "noncorrasive" are authorized in Specification MC 330 and MC 331 cargo tanks constructed of quenched and tempered steel (QT). "Noncorrosive" means the corrosiveness of the gas does not exceed the limitations for classification 1 of the ASTM Copper Strip Classifications when tested in accordance with ASTM D 1838. "Copper Strip Corrosion by Liquefied Patroleum (LP) Gases" (IBR, see 171.7 of this subchapter). (For (QT) and (NQT) marking requirements, see § 172.328(c) of this subchapter. For special shipping paper requirements, see § 172.203(h) of this subchapter.) NOTE 16: Openings, Inlets, and outlets on MC 330 and MC 331 cargo tanks must conform to § 178.337-8(a) of this subchapter. MC 330 and MC 331 cargo tanks must be equipped with emergency discharge control equipment as specified in § 178.337-11(a) of this subchapter. NOTE 17: A Specification MC-330 or MC-331 cargo tank or a nonspecification cargo tank meeting, and marked In conformance with, the edition of the ASME Code in effect when it was fabricated, may be used for the transportation of anhydrous ammonia if it: (1) Has a minimum design pressure not lower than 250 psig; (2) Was manufactured in conformance with the ASME Code prior to January 1, 1981, according to its ASME name plate and manufacturer's data report; (3) Is painted white or aluminum; (4) Complies with Note 12 of this paragraph; (5) Has been inspected and tested in accordance with subpart E of part 180 of this subchapter as specified for MC 331 cargo tanks. (6) Was used to transport anhydrous ammonia prior to January 1, 1981; (7) Is operated exclusively in intrastate commerce (including its operation by a motor carrier otherwise engaged in interstate commerce) in a state where its operation was permitted by the laws of that State (not including the incorporation of this subchapter) prior to January 1, 1981; and (8) Is operated in conformance with all other requirements of this subchapter. NOTE 18: The minimum packaging design pressure must not be less than the vapor pressure at the reference temperature of the lading plus one percent or 173.4 kPa (25 psig), whichever is less. NOTE 19: The minimum packaging design pressure must not be less than the vapor pressure at the reference temperature of the lading. NOTE 20: The minimum packaging design pressure must not be less than 1.5 times the vapor pressure of the lading at 46 °C (115 °F). NOTE 21: The minimum packaging design pressure must not be less than 1.3 times the vapor pressure of the lading at 46 °C (115 °F). NOTE 22: The minimum packaging design pressure must not be less than 1.1 times the vapor pressure of the lading at 46 °C (115 °F). NOTE 23: Packagings must be made of stainless steel except that steel other than stainless steel may be used in accordance with the provisions of 173.24b(b) of this part. Thickness of stainless steel for shell and heads must be the greater of 7.62 mm (0.300 inch) or the thickness required for the packaging at its minimum design pressure. NOTE 24: Packagings must be made of stainless steel except that steel other than stainless steel may be used in accordance with the provisions of $173.24b(b) of this part. Thickness of stainless steel for shell and heads must be the greater of 6.35 mm (0.250 inch) or the thickness required for the packaging at its minimum design pressure. For sulphur dioxide, this Note does not apply until October 1. 1994. NOTE 25: Packagings must be made of stainless steel except that steel other than stainless steel may be used in accordance with the provisions of $ 173.24b(b) of this part. Thickness for shell and heads must be as calculated for the packaging at its minimum design pressure. NOTE 26: Non-specification cargo tanks may be used for the transportation of liquefied petroleum gas, subject to the conditions prescribed in paragraph (k) of this section. NOTE 27: Non-specification cargo tanks may be used for transportation of Ammonia, anhydrous and ammonia solutions with greater than 50% ammonia, subject to the conditions prescribed in paragraph (m) of this section. (b) Maximum permitted filling den- Maximum permitted fillsities for cargo and portable tank coning density in percent of the water-weight catainers for transportation of butadiene, Maximum specific gravity of the pacity of the tanks (perliquid material at 60 °F. cent) See Note 1 stabilized, and liquefied petroleum gas are as follows: 1200 gal- Over 1200 lons or less gallons 0.473 to 0.480 38 41 0.481 to 0.488 39 42 0.489 to 0.495 40 43 0.496 to 0.503 41 44 630 Pipeline and Hazardous Materials Safety Admin., DOT § 173.315 Maximum permitted fillor portable tank container. The outage ing density in percent of the water-weight caand filling limits for liquefied gases Maximum specific gravity of the pacity of the tanks (permust be as prescribed in $ 173.24b of this liquid material at 60 °F. cent) See Note 1 part, except that this requirement does 1200 gal- Over 1200 not apply to: lons or less gallons (1) A tank containing carbon dioxide, refrigerated liquid or nitrous oxide, refrig- 0.504 to 0.510 42 45 0.511 to 0.519 43 erated liquid. Such tank is required to 46 0.520 to 0.527 44 47 be equipped with suitable pressure con- 0.528 to 0.536 45 48 trol valves and may not be filled to a 0.537 to 0.544 46 49 0.545 to 0.552 47 50 level exceeding 95 percent of the volu- 0.553 to 0.560 48 51 metric capacity of the tank. 0.561 to 0.568 49 52 (2) A tank containing ethane, refrig- 0.569 to 0.576 50 53 0.577 to 0.584 51 54 erated liquid; ethane-propane mixture, re- 0.585 to 0.592 52 55 frigerated liquid; or hydrogen chloride, re- 0.593 to 0.600 53 56 frigerated liquid. Such tank must be 0.601 to 0.608 54 57 0.609 to 0.617 55 58 filled to allow at least two percent out- 0.618 to 0.626 56 59 age below the inlet of the pressure re- 0.627 and over 57 60 lief valve or pressure control valve NOTE 1: Filling is permitted by volume provided the same under conditions of incipient opening, filling density is used as permitted by weight, except when with the tank in a level attitude. using fixed tength dip tube or other fixed maximum liquid level indicators (paragraph (f) of this section), in which case the (d) If the loading of cargo tanks and maximum permitted filling density shall not exceed 97 percent of the maximum permitted filling density by weight contained portable tank containers with liquefied in the table. gases is to be determined by weight, (1) Odorization. All liquefied petrothe gross weight shall be checked after leum gas shall be effectively odorized the filling line is disconnected in each as required in Note 2 of this paragraph instance. The gross weight shall be calto indicate positively, by a distinctive culated from the tank capacity and odor, the presence of gas down to a tare weight set forth on the metal concentration in air of not over oneplate required by the specification, and fifth the lower limit of combustibility the maximum filling density permitted provided, however, that odorization is for the material being loaded into the not required if harmful in the use or tank as set forth in the table, parafurther processing of the liquefied pegraph (a) of this section. troleum gas. or if odorization will serve (e) If the loading of cargo tanks and no useful purpose as a warning agent in portable tank containers with liquefied such use or further processing. gases is to be determined by adjustable NOTE 1: The lower limits of combustibility liquid level device, each tank and each of the more commonly used liquefied petrocompartment thereof shall have a therleum gases are: Propane, 2.15 percent: bumometer well, so that the internal liqtane. 1.55 percent. These figures represent uid temperature can easily be detervolumetric percentages of gas-air mixtures mined, and the amount of liquid in the in each case. tank shall be corrected to a 60 °F. NOTE 2: The use of 1.0 pound of ethyl basis. Liquid levels shall not exceed a mercaptan, 1.0 pound of thiophane, or 1.4 pounds of amyl mercaptan per 10,000 gallons level corresponding to the maximum of liquefied petroleum gas shall be considfilling density permitted for the mateered sufficient to meet the requirements of rial being loaded into the tank as set $173.315(b)(t). This note does not exclude the forth in the table in paragraph (a) of use of any other odorant in sufficient quanthis section. tity to meet the requirements of (f) When the loading of cargo tanks $173.315(b)(1). and portable tank containers with liq- (c) Except as otherwise provided, the uefied gases is determined only by loading of a liquefied gas into a cargo fixed length dip tube or other fixed tank or portable tank shall be determaximum liquid level indicator, the mined by weight or by a suitable liquid device shall be arranged to function at level gauging device. The vapor pres- a level not to exceed the maximum persure (psig) at 115 °F. must not exceed mitted volume prescribed by the table, the design pressure of the cargo tank paragraph (a) of this section. Loading 631 $ 173.315 49 CFR Ch. I (10-1-06 Edition) shall be stopped when the device func- Gaging device permitted Kind of gas for filling purposes tions. (g) Containers, the liquid level of Liquefied petroleum gases Rotary tube; adjustable which has been determined by means of slip tube; fixed length a fixed length dip tube gauging device, dip tube. Methyl chloride Fixed length dip tube. shall not be acceptable for stowage as Methyl mercaptan Rotary tube; adjustable cargo on vessels in commerce subject slip tube; fixed length to the jurisdiction of the United States dip tube. Coast Guard. Nothing contained in this Monochlorodifluoromethane None. Nitrous oxide, refrigerated liquid Rotary tube; adjustable section shall be so construed as to proslip tube; fixed length hibit the transportation on car floats dip tube. or car ferries of motor vehicles laden Methylacetylenepropadiene, sta- Do. with containers nor cargo tanks the bilized. Refrigerant gas, n.o.s. or Dispers- None. liquid level of either of which has been ant gas, n.o.s. determined by means of fixed length Sulfur dioxide Fixed length dip tube. dip tube devices. Vinyl chloride None. (h) Each cargo tank and portable Vinyl fluoride, inhibited Do. tank, except a tank filled by weight, must be equipped with one or more of (1) The design pressure of the liquid the gauging devices described in the level gauging devices shall be at least following table which indicate accuequal to the design pressure of the rately the maximum permitted liquid tank. level. Additional gauging devices may (2) If the primary gauging device is be installed but may not be used as priadjustable, it must be capable of admary controls for filling of cargo tanks justment so that the end of the tube and portable tanks. Gauge glasses are will be in the location specified in not permitted on any cargo tank or paragraph (h)(3) of this section for at portable tank. Primary gauging deleast one of the ladings to be transvices used on cargo tanks of less than ported, at the filling level cor- 3500 gallons water capacity are exempt responding to an average loading temfrom the longitudinal location requireperature. Exterior means must be proments specified in paragraphs (h)(2) vided to indicate this adjustment. The and (3) of this section provided: The gauging device must be legibly and pertank length does not exceed three manently marked in increments not times the tank diameter; and the cargo exceeding 20 Fahrenheit degrees (or not tank is unloaded within 24 hours after exceeding 25 p.s.i.g. on tanks for carbon each filling of the tank. dioxide, refrigerated liquid or nitrous oxide, refrigerated liquid), to indicate Kind of gas Gaging device permitted the maximum levels to which the tank for filling purposes may be filled with liquid at tempera- Anhydrous ammonia Rotary tube; adjustable tures above 20 °F. However, if it is not slip tube; fixed length practicable to so mark the gauging dedip tube. None. vice, this information must be legibly Anhydrous dimethytamine Anhydrous monomethylamine Do. and permanently marked on a plate af- Anhydrous trimethylamine Do. fixed to the tank adjacent to the gaug- Aqua ammonia solution con- Rotary tube: adjustable ing device. taining anhydrous ammonia. slip tube; fixed length dip tube, (3) A dip tube gauging device consists Butadiene, stabilized Do. of a pipe or tube with a valve at its Carbon dloxide, refrigerated liquid Do. outer end with its intake limited by an Chlorine None. orifice not larger than 0.060 inch in di- Dichlorodifluoromethane Do. Difluoroethane Do. ameter. If a fixed length dip tube is Difluoromonochloroethane Do. used, the intake must be located mid- Dimethyl ether Do. way of the tank both longitudinally Ethane, refrigerated liquid Rotary tube; adjustable slip tube; fixed length and laterally and at maximum perdip tube. mitted filling level. In tanks for lique- Ethane-propane mixture, refrig- Do. fied petroleum gases, the intake must erated liquid. be located at the level reached by the Hexafluoropropylene None. Hydrogen chioride, refrigerated Do. lading when the tank is loaded to maxliquid. imum filling density at 40 °F. 632 Pipeline and Hazardous Materials Safety Admin., DOT § 173.315 (4) Except on a tank used exclusively (2) Each safety relief valve must be for the transportation of carbon dioxarranged to minimize the possibility of ide, refrigerated liquid or nitrous tampering. If the pressure setting or oxide, refrigerated liquid, each opening adjustment is external to the valve, for a pressure gauge must be restricted the safety relief valve must be provided at or inside the tank by an orifice no with means for sealing the adjustment larger than 0.060 inch in diameter. For and it must be sealed. carbon dioxide, refrigerated liquid or (3) Each safety relief valve on a portnitrous oxide, refrigerated liquid servable tank, other than a UN portable ice, the pressure gauge need only be tank, must be set to start-to-discharge used during the filling operation. at pressure no higher than 110% of the (i) Each tank must be provided with tank design pressure and no lower than one or more pressure relief devices the design pressure specified in parawhich, unless otherwise specified in graph (a) of this section for the gas this part, must be of the spring-loaded transported. For UN portable tanks type. Each valve must be arranged to used for liquefied compressed gases and discharge upward and unobstructed to constructed in accordance with the rethe outside of the protective housing to quirements of $178.276 of this subprevent any impingement of escaping chapter, the pressure relief device(s) gas upon the tank. For each chlorine must conform to $178.276(e) of this subtank the protective housing must be in chapter. compliance with the requirements set (4) Except for UN portable tanks, forth in the applicable specification. each safety relief valve must be plainly (1) The safety relief valves on each and permanently marked with the tank must meet the following condipressure in p.s.i.g. at which it is set to tions: discharge, with the actual rate of dis- (i) The total relieving capacity, as charge of the device in cubic feet per determined by the flow formulas contained in Section 5 of CGA S-1.2 (IBR, minute of the gas or of air at 60 °F (15.6 see $171.7 of this subchapter). must be °C) and 14.7 p.s.i.a., and with the manufacturer's name or trade name and sufficient to prevent a maximum pressure in the tank of more than 120 percatalog number. The start-to-discharge cent of the design pressure; valve marking must be visible after the (ii) The flow capacity rating, testing valve is installed. The rated discharge and marking must be in accordance capacity of the device must be deterwith Sections 5, 6 and 7 of CGA Pammined at a pressure of 120% of the dephlet S-1.2. sign pressure of the tank. For UN port- (iii) For an insulated tank. the reable tanks, each pressure relief device quired relieving capacity of the relief must be clearly and permanently devices must be the same as for an marked as specified in § 178.274(f)(1) of uninsulated tank, unless the insulation this subchapter. will remain in place and will be effec- (5) Each safety relief valve must have tive under fire conditions. In this case, direct communication with the vapor except for UN portable tanks, each inspace in the tank. sulated tank must be covered by a (6) Each connection to a safety relief sheet metal jacket of not less than 16 valve must be of sufficient size to progauge thickness. For UN portable vide the required rate of discharge tanks where the relieving capacity of through the safety relief valve. the valves has been reduced on the (7) [Reserved] basis of the insulation system, the in- (8) Each pressure relief valve outlet sulation system must remain effective must be provided with a protective deat all temperatures less than 649 °C vice to prevent the entrance and accu- (1200.2 °F) and be jacketed with a matemulation of dirt and water. This device rial having a melting point of 700 °C must not impede flow through the (1292.0 °F) or greater. valve. Pressure relief devices must be (iv) An MC 330 cargo tank that has designed to prevent the entry of forrelief valves sized by Fetterly's foreign matter, the leakage of liquid and mula dated November 27, 1928. may be the development of any dangerous excontinued in service. cess pressure. 633 $ 173.315 49 CFR Ch. I (10-1-06 Edition) (9) On tanks for carbon dioxide, remarked to indicate compliance in the frigerated liquid or nitrous oxide, remanner specified by the respective frigerated liquid each safety relief de- Code. vice must be installed and located so (2) Each container must be equipped that the cooling effect of the contents with safety devices in compliance with will not prevent the effective operation the requirements for safety devices on of the device. In addition to the recontainers as specified in NFPA 58 quired safety relief valves, these tanks (IBR, see $171.7 of this subchapter). may be equipped with one or more (3) The containers must be braced or pressure controlling devices. otherwise secured on the vehicle to (10) Each tank for carbon dioxide, reprevent relative motion while in tranfrigerated liquid also may be equipped sit. Valves or other fittings must be with one or more non-reclosing presadequately protected against damage sure relief devices set to function at a during transportation. (See $177.834(a) pressure not over two times nor less of this subchapter.) than 1.5 times the design pressure of (4) Except as provided in paragraph the tank. (j)(5) of this section, containers shall (11) Each portion of connected liquid not be shipped when charged with liqpiping or hose that can be closed at uefled petroleum gas to more than 5 both ends must be provided with a safepercent of their water capacity. ty relief valve without an intervening (5) Storage containers of less than shut-off valve to prevent excessive hy- 1,042 pounds water capacity (125 galdrostatic pressure that could burst the lons) may be shipped when charged piping or hose. with liquefied petroleum gas in compli- (12) Subject to conditions of paraance with DOT filling density. graph (a) of this section for the methyl (k) A nonspecification cargo tank chloride and sulfur dioxide optional meeting, and marked in conformance portable tanks, one or more fusible with, the edition of Section VIII of the plugs examined by the Bureau of Ex- ASME Code in effect when it was fabplosives and approved by the Associate ricated may be used for the transpor- Administrator may be used on these tation of liquefied petroleum gas protanks in place of safety relief valves of vided it meets all of the following conthe spring-loaded type. The fusible plug ditions: or plugs must be in accordance with (1) It must have a minimum design CGA Pamphlet S-1.2, to prevent a prespressure no lower than 250 psig. sure rise in the tank of more than 120 (2) It must have a capacity of 13,247.5 percent of the design pressure. If the L (3,500 water gallons) or less. tank is over 30 inches long, each end (3) It must have been manufactured must have the total specified safety in conformance with Section VIII of discharge area. the ASME Code prior to January 1, (13) A safety relief valve on a chlo- 1981, according to its ASME name plate rine cargo tank must conform to one of and manufacturer's data report. the following standards of The Chlorine (4) It must conform to the applicable Institute, Inc.: Type 1 1/2 JQ225. Dwg. provisions of NFPA 58, except to the H51970 (IBR, see $171.7 of this subextent that provisions in NFPA 58 are chapter); or Type 1 1/2 JQ225, Dwg. inconsistent with requirements in H50155 (IBR, see $171.7 of this subparts 178 and 180 of this subchapter. chapter). (5) It must be inspected, tested, and (j) Storage containers for liquefied equipped in accordance with subpart E petroleum gas for permanent installaof part 180 of this subchapter as specition on consumer premises may be fied for MC 331 cargo tank motor vehishipped by private motor carrier only cles. under the following conditions: (6) Except as provided in this para- (1) Each container must be congraph (k), it must be operated exclustructed in compliance with the resively in intrastate commerce, includquirements in Section VIII of the ing its operation by a motor carrier ASME Code (containers built in comotherwise engaged in interstate compliance with earlier editions starting merce, in a state where its operation with 1943 are authorized) and must be was permitted by law (not including 634 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.315 the incorporation of this subchapter) between the water injection equipment prior to January 1. 1981. A cargo tank and the cargo tank; and motor vehicle operating under author- (ii) Positive provisions must be made ity of this section may cross state lines to assure water injection equipment is to travel to and from a qualified assemoperating. bly, repair, maintenance, or requali- (4) If water injection equipment befication facility. The cargo tank need comes inoperative, suitable corrective not be cleaned and purged, but it may maintenance must be performed after not contain liquefied petroleum gas in which a sample from the first loaded excess of five percent of the water cacargo tank must be analyzed for prepacity of the cargo tank. If the vehicle scribed water content. engine is supplied fuel from the cargo (5) The analysis method for water tank, enough fuel in excess of five percontent must be as prescribed in CGA cent of the cargo tank's water capacity G-2.2, "Tentative Standard Method for may be carried for the trip to or from Determining Minimum of 0.2 percent the facility. water in Anhydrous Ammonia," (IBR, (7) It must have been used to transsee $171.7 of this subchapter). port liquefied petroleum gas prior to (6) Records indicating the results of January 1, 1981. the analysis taken, as required by this (8) It must be operated in conformparagraph, must be retained for 2 years ance with all other requirements of and must be open to inspection by a this subchapter. representative of the Department. (1) Anhydrous ammonia must not be (7) Each person receiving anhydrous offered for transportation or transammonia containing 0.2 per cent water ported in specification MC 330 and MC by weight may offer for transportation 331 cargo tanks constructed of or transport that ammonia without quenched and tempered ("QT") steel performing the prescribed analysis for except as provided in this paragraph. water content provided: (1) The ammonia must have a min- (i) The ammonia received was cerimum water content of 0.2 percent by tified as containing 0.2 percent water weight. Any addition of water must be as prescribed in $$172.203(h)(1)(i) and made using steam condensate, deion- 177.817(a) of this subchapter: and ized. or distilled water. (ii) The amount of water in the am- (2) Except as otherwise provided in monia has not been reduced by any this paragraph, each person offering for means. transportation or transporting anhy- (m) A cargo tank (commonly known drous ammonia shall perform a perias a nurse tank and considered an imodic analysis for prescribed water conplement of husbandry) transporting antent in the ammonia. The analysis hydrous ammonia, and operated by a must be performed: private carrier exclusively for agricul- (i) From a sample of the ammonia in tural purposes does not have to meet storage taken at least once every 7 the specification requirements of part days, or each time ammonia is added to 178 of this subchapter if it: the storage tanks, whichever is less (1) Has a minimum design pressure of frequent; or 250 psig and meets the requirements of (ii) At the time the cargo tanks are the edition of Section VIII of the loaded, then a sample of the ammonia ASME Code in effect at the time it was taken from at least one loaded cargo manufactured and is marked accordtank out of each 10 loads, or from one ingly: cargo tank every 24 hours, whichever is (2) Is equipped with safety relief less frequent: or valves meeting the requirements of (iii) At the same frequency as de- CGA pamphlet S1.2; scribed in paragraph (1)(2)(ii) of this (3) Is painted white or aluminum: section, from a sample taken from the (4) Has capacity of 3,000 gallons or loading line to the cargo tank. less; (3) If water is added at the time of (5) Is loaded to a filling density no loading: greater than 56 percent; (i) The sample for analysis must be (6) Is securely mounted on a farm taken from a point in the loading line wagon; and 635 $ 173.315 49 CFR Ch. I (10-1-06 Edition) (7) Is in conformance with the re- (n) Emergency discharge control for quirements of part 172 of this subcargo tank motor vehicles in liquefied chapter except that shipping papers are compressed gas service.-(1) Required not required; and it need not be emergency discharge control equipment. marked or placarded on one end if that Each cargo tank motor vehicle in liqend contains valves, fittings. reguuefied compressed gas service must lators or gauges when those appurhave an emergency discharge control tenances prevent the markings and capability as specified in the following placard from being properly placed and table: visible. Required emergency discharge control § 173.315(n)(1)(*) Material Delivery service capability (i) Division 2.2 materials with no All None. subsidiary hazard, excluding anhydrous ammonia. (ii) Division 2.3 materials All Paragraph (n)(2) of this section. (Bi) Division 22 materials with a Other than metered delivery Paragraph (n)(2) of this section. subsidiary hazard, Division service. 2.1 materials, and anhydrous ammonia. (iv) Division 2.2 materials with a Metered delivery service Paragraph (n)(3) of this section. subsidiary hazard, Division 2.1 materials, and anhydrous ammonia in a cargo tank motor vehicle with a capacity of 13,247.5 L (3,500 water gallons) or less. (v) Division 2.2 materials with a Metered delivery service Paragraph (n)(3) of this section, and, for subsidiary hazard, Division obstructed view deliveries where per- 2.1 materials, and anhymitted by $177.840(p) of this subdrous ammonia in a cargo chapter, paragraph (n)(2) or (n)(4) of tank motor vehicle with a cathis section. pacity greater than 13,247.5 L (3,500 water gallons). (vi) Division 2.2 materials with a Both metered delivery and Paragraph (n)(2) of this section, prosubsidiary hazard, Division other than metered delivery vided the system operates for both 2.1 materials, and anhyservice. metered and other than metered delivdrous ammonia in a cargo eries; otherwise, paragraphs (n)(2) tank with a capacity of greatand (n)(3) of this section. er than 13,247.5 L (3,500 water gallons). (2) Cargo tank motor vehicles in other any specifications of the original comthan metered delivery service. A cargo ponent manufacturer and must explain tank motor vehicle in other than mehow the passive means to shut off the tered delivery service must have a flow of product operates. It must also means to automatically shut off the outline the parameters (e.g., temperaflow of product without the need for ture, pressure. types of product) within human intervention within 20 seconds which the passive means to shut off the of an unintentional release caused by a flow of product is designed to operate. complete separation of a liquid deliv- All components of the discharge sysery hose (passive shut-down capatem that are integral to the design bility). must be included in the certification. A (i) Designed flow of product through copy of the design certification must a bypass in the valve is acceptable be provided to the owner of the cargo when authorized by this subchapter. tank motor vehicle on which the equip- (ii) The design for the means to automent will be installed. matically shut off product flow must (iii) Installation must be performed be certified by a Design Certifying Enunder the supervision of a Registered gineer. The certification must consider 636 Pipeline and Hazardous Materials Safety Admin., DOT § 173.315 Inspector unless the equipment is inattending the unloading operation prestalled and removed as part of regular vents it from doing so at least once operation (e.g., a hose). The Registered every five minutes. Testing and certifi- Inspector must certify that the equipcation must be as specified in parament is installed and tested, if it is graph (n) of this section. possible to do so without damaging the (5) Compliance dates. (i) Each speciequipment, in accordance with the Defication MC 331 cargo tank motor vehisign Certifying Engineer's certificle with a certificate of construction cation. The Registered Inspector must issued two or more years after July 1, provide the certification to the owner 1999, must have an appropriate emerof the cargo tank motor vehicle. gency discharge control capability as (3) Cargo tank motor vehicles in metered specified in this paragraph (n). delivery service. When required by the (ii) No MC 330, MC 331, or nonspecitable in paragraph (n)(1) of this secfication cargo tank motor vehicle aution, a cargo tank motor vehicle must thorized under paragraph (k) of this have an off-truck remote means to section may be operated unless it has close the internal self-closing stop an appropriate emergency discharge valve and shut off all motive and auxilcontrol capability as specified in this iary power equipment upon activation paragraph (n) no later than the date of by a qualified person attending the units first scheduled pressure retest reloading of the cargo tank motor vehiquired after July 1, 2001. No MC 330, MC cle (off-truck remote shut-off). It must 331 or nonspecification cargo tank function reliably at a distance of 45.72 motor vehicle authorized under para- m (150 feet). The off-truck remote shutgraph (k) of this section may be operoff activation device must not be capaated after July 1, 2006, unless it has ble of reopening the internal self-closbeen equipped with emergency dising stop valve after emergency activacharge control equipment as specified tion. in this paragraph (n). (i) The emergency discharge control (iii) No MC 330 or MC 331 cargo tank equipment must be installed under the motor vehicle with a capacity over supervision of a Registered Inspector. Each wireless transmitter/receiver 13,247 L (3,500 gallons) used in metered must be tested to demonstrate that it delivery service may be operated unwill close the internal self-closing stop less it has an appropriate discharge valve and shut off all motive and auxilcontrol capability as specified in this iary power equipment at a distance of paragraph (n) no later than July 1, 2003, 91.44 m (300 feet) under optimum condior the date of its first scheduled prestions. Emergency discharge control sure retest required after July 1. 2001, whichever is earlier. equipment that does not employ a wireless transmitter/receiver must be (o) Chlorine cargo tank motor vehicles. tested to demonstrate its functioning Each cargo tank motor vehicle used for at the maximum length of the delivery the transportation of chlorine must hose. meet the requirements in the fol- (ii) The Registered Inspector must lowing: certify that the remote control equip- (1) Any hose, piping, or tubing used ment is installed in accordance with for loading or unloading that is mountthe original component manufacturer's ed or carried on the motor vehicle may specifications and is tested in accordnot be attached to any valve and must ance with paragraph (n)(3)(i) of this be capped at all ends to prevent the section. The Registered Inspector must entry of moisture, except at the time provide the owner of the cargo tank of loading or unloading. Except at the motor vehicle with this certification. time of loading and unloading, the pipe (4) Query systems. When a transconnection of each angle valve must be mitter/receiver system is used to satclosed with a screw plug which is isfy the requirements of paragraph chained or otherwise fastened to pre- (n)(1)(v) of this section, it must close vent misplacement. the internal self-closing stop valve and (2) Each chlorine cargo tank motor shut off all motive and auxiliary power vehicle angle valve must be tested to equipment unless the qualified person be leak free at not less than 225 psig 637 § 173.316 49 CFR Ch. I (10-1-06 Edition) using dry air or inert gas before instalflammable cryogenic liquid must be lation and thereafter every 2 years made of steel. when performing the required periodic (4) A valve or fitting made of aluretest in $180.407(c) of this subchapter. minum with internal rubbing or abrad- Prior to each loading, the cargo tank ing aluminum parts that may come in motor vehicle must be inspected and contact with oxygen in the cryogenic the angle valves and gasketed joints liquid form may not be installed on must be examined and tested at a presany cylinder used to transport oxygen, sure of not less than 50 psig to detercryogenic liquid unless the parts are mine that they are not leaking and are anodized in accordance with ASTM in proper condition for transportation. Standard B 580 (IBR, see $171.7 of this Any leaks must be corrected before the subchapter). cargo tank motor vehicle is offered for (5) An aluminum valve, pipe or flttransportation. ting may not be installed on any cyl- (3) Excess flow valves on the cargo inder used to transport any flammable tank motor vehicle must meet the recryogenic liquid. quirements of paragraph (n) of this sec- (6) Each cylinder must be provided tion. with one or more pressure relief de- (p) Fusible elements. Each MC 330, MC vices, which must be installed and 331, or nonspecification cargo tank aumaintained in compliance with the rethorized under paragraph (k) of this quirements of this subchapter. section must have a thermal means of (7) Each pressure relief device must closure for each internal self-closing be installed and located so that the stop valve as specified in $178.337- cooling effect of the contents during 8(a)(4) of this subchapter. venting will not prevent effective oper- (q) Manifolding is authorized for ation of the device. cargo tanks containing anhydrous am- (8) The maximum weight of the conmonia provided each individual cargo tents in a cylinder with a design servtank is equipped with a pressure relief ice temperature colder than -320 °F. device or valves and gauging devices as may not exceed the design weight required by paragraphs (h) and (i) of marked on the cylinder (see $178.35 of this section. Each valve must be tightthis subchapter). ly closed while the cargo tank is in (b) Pressure control systems. Each cyltransit. Each cargo tank must be filled inder containing a cryogenic liquid separately. must have a pressure control system that conforms to $173.301(f) and is de- [29 FR 18743, Dec. 29, 1964. Redesignated at 32 FR 5606, Apr. 5, 1967] signed and installed so that it will prevent the cylinder from becoming liquid EDITORIAL NOTE: For FEDERAL REGISTER clfull. tations affecting $173.315. see the List of CFR Sections Affected which appears in the Find- (c) Specification cylinder requirements ing Aids section of the printed volume and and filling limits. Specification DOT-4L on GPO Access. cylinders ($178.57 of this subchapter) are authorized for the transportation $ 173.316 Cryogenic liquids in cylof cryogenic liquids when carried in the inders. vertical position as follows: (a) General requirements. (1) A cyl- (1) For purposes of this section, "fillinder may not be loaded with a cryoing density," except for hydrogen, is genic liquid colder than the design defined as the percent ratio of the service temperature of the packaging. weight of lading in the packaging to (2) A cylinder may not be loaded with the weight of water that the packaging any material which may combine will hold at 60 °F. (1 lb. of water = 27.737 chemically with any residue in the cubic inches at 60 °F.). packaging to produce an unsafe condi- (2) The cryogenic liquids of argon, nition. trogen, oxygen, helium and neon must (3) The jacket covering the insulation be loaded and shipped in accordance on a cylinder used to transport any with the following table: 638 Pipeline and Hazardous Materials Safety Admin., DOT § 173.318 Maximum permitted filling density (percent by weight) Pressure control valve setting (maximum startto-discharge pressure psig) Air Argon Nitrogen Oxygen Helium Neon 45 82.5 133 76 108 12.5 109 75 80.3 130 74 105 12.5 104 105 78.4 127 72 103 12.5 100 170 76.2 122 70 100 12.5 92 230 75.1 119 69 98 12.5 85 295 73.3 115 68 96 12.5 77 360 70.7 113 65 93 12.5 450 65.9 111 61 91 12.5 540 62.9 107 58 88 12.5 625 60.1 104 55 86 12.5 Design service temperature (°F.) -320 -320 -320 -320 -452 -411 (3) Hydrogen (minimum 95 percent tions approved by the Associate Adparahydrogen) must be loaded and ministrator. shipped as follows: [Amdt. 173-166, 48 FR 27695. June 16, 1983, as Column 1 Column 2 amended by Amdt. 173-166. 49 FR 24314, June 12, 1984: Amdt. 173-180, 49 FR 42735, Oct. 24, Design service temperature Minus 423 °F. or 1984; Amdt. 173-201, 52 FR 13041, Apr. 20, 1987: colder. Amdt. 173-250, 61 FR 25942, May 23, 1996; Maximum permitted filling density, based 6.7 percent. Amdt. 173-261, 62 FR 24741, May 6. 1997: 66 FR on cylinder capacity at minus 423 °F 45379, Aug. 28. 2001; 67 FR 16013, Sept. 27, 2002: (see Note 1). 68 FR 75742. Dec. 31. 2003; 69 FR 54046, Sept. The pressure control valve must be de- 17 psig. 7, 2004] signed and set to limit the pressure in the cylinder to not more than. § 173.318 Cryogenic liquids in cargo tanks. NOTE 1: The filling density for hydrogen, cryogenic liquid is defined as the percent (a) General requirements. (1) A cargo ratio of the weight of lading in a packaging tank may not be loaded with a cryoto the weight of water that the packaging genic liquid colder than the design will hold at minus 423 °F. The volume of the service temperature of the packaging. packaging at minus 423 °F is determined in (2) A cargo tank may not be loaded cubic inches. The volume is converted to pounds of water (1 lb. of water - 27.737 cubic with any material that may combine inches). chemically with any residue in the packaging to produce an unsafe condi- (i) Each cylinder must be contion (see 178.338-15). structed, insulated and maintained so (3) The jacket covering the insulation that during transportation the total on a tank used to transport a cryogenic rate of venting shall not exceed 30 SCF liquid must be made of steel if the of hydrogen per hour. cryogenic liquid: (ii) In addition to the marking re- (i) Is to be transported by vessel (see quirements in $178.35 of this sub- $176.76(g) of this subchapter); or chapter, the total rate of venting in (ii) Is oxygen or a flammable mate- SCF per hour (SCFH) shall be marked rial. on the top head or valve protection (4) A valve or fitting made of aluband in letters at least one-half inch minum with internal rubbing or abradhigh as follows: "VENT RATE SCFH" ing aluminum parts that may come in (with the asterisks replaced by the contact with oxygen in the cryogenic number representing the total rate of liquid form may not be installed on venting, in SCF per hour). any cargo tank used to transport oxy- (iii) Carriage by highway is subject gen, cryogenic liquid unless the parts to the conditions specified in are anodized in accordance with ASTM $177.840(a) of this subchapter. Standard B 580 (IBR, see $171.7 of this (d) Mixtures of cryogenic liquid. Where subchapter). charging requirements are not specifi- (5) An aluminum valve, pipe or fitcally prescribed in paragraph (c) of this ting, external to the jacket that resection, the cryogenic liquid must be tains lading during transportation may shipped in packagings and under condinot be installed on any cargo tank used 639 $ 173.318 49 CFR Ch. I (10-1-06 Edition) to transport oxygen, cryogenic liquid (ii) Tanks in helium and atmospheric or any flammable cryogenic liquid. gas (except oxygen) cryogenic liquid serv- (6) A cargo tank used to transport OXice. For tanks in helium and atmosygen, cryogenic liquid must be propheric gas (except oxygen) cryogenic vided with a manhole (see $178.338-6 of liquid service, the pressure relief systhis subchapter). tem must have a flow capacity equal to (b) Pressure relief systems and pressure or greater than that calculated by the control valves-(1) Types of pressure relief applicable formula in paragraphs 5.3.2 systems-(i) Tanks in oxygen and flamor 5.3.3 of CGA Pamphlet S-1.2. If the mable cryogenic liquid service. Except as pressure relief system consists of a otherwise provided in this paragraph, combination of pressure relief valves each tank in oxygen and flammable and frangible discs, the pressure relief cryogenic liquid service must be provalves must have a total venting catected by two independent pressure repacity equal to or greater than that lief systems which are not connected in calculated by the applicable formula in series, namely: paragraph 4.1.10.1.1 of CGA Pamphlet (A) A primary system of one or more S-1.2. The pressure relief system must pressure relief valves; and have this total flow capacity at a pres- (B) A secondary system of one of sure not exceeding 150 percent of the more frangible discs or pressure relief tank's design pressure. The flow capacvalves. For a tank in carbon monoxide ity and rating must be verified and service, the secondary system must be marked by the manufacturer of the depressure relief valves only. vice in accordance with CGA Pamphlet (ii) Tanks in helium and atmospheric S-1.2. gas (except oxygen) cryogenic liquid serv- (3) Type and construction of pressure ice. For a tank used in helium and atrelief devices. (i) Each pressure relief demospheric gas (except oxygen) cryovice must be designed and constructed genic liquid service, the tank must be for a pressure equal to or exceeding the protected by at least one pressure retank's design pressure at the coldest lief system consisting of: temperature reasonably expected to be (A) One or more pressure relief encountered. valves; or (ii) Pressure relief devices must be ei- (B) A combination of one or more ther spring-loaded pressure relief pressure relief valves and one or more valves or frangible discs. Pressure refrangible discs. lief valves must be of a type that auto- (2) Capacities of pressure relief sysmatically open and close at predetertems-(i) Tanks in oxygen or flammable mined pressures. cryogenic liquid service. For tanks in OX- (4) Setting of pressure relief devices. (i) ygen or flammable cryogenic liquid On a tank used in oxygen or flammable service, the primary system and the cryogenic liquid service, the pressure secondary system of pressure relief derelief devices must perform as follows. vices must each have a flow capacity (A) Each pressure relief valve in the equal to or greater than that calprimary relief system must be set-toculated by the applicable formula in discharge at a pressure no higher than paragraph 5.3.2 or paragraph 5.3.3 of 110 percent of the tank's design pres- CGA S-1.2 (IBR, see $ 171.7 of this subsure. chapter). In addition: (B) Each pressure relief device in the (A) The primary pressure relief syssecondary pressure relief system must tem must have a total flow capacity at be designed to commence functioning a pressure not exceeding 120 percent of at a pressure no lower than 130 percent the tank's design pressure. and no higher than 150 percent of the (B) The secondary pressure relief systank's design pressure. tem must have a total flow capacity at (ii) On a tank used in helium and at- a pressure not exceeding 150 percent of mospheric gas (except oxygen) cryothe tank's design pressure. genic liquid service, the pressure relief (C) The flow capacity and rating devices in the pressure relief system must be verified and marked by the must be designed to commence funcmanufacturer of the device in accordtioning at no higher than 150 percent of ance with CGA Pamphlet S-1.2. the tank's design pressure. 640 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.318 (5) Optional pressure relief devices and venting will not prevent the effective pressure control valves. In addition to operation of the device. the required pressure relief devices, a (8) Connections. (i) Each connection cargo tank in cryogenic liquid (except to a pressure relief device must be of carbon monoxide) service may be sufficient size to allow the required equipped with one or both of the folrate of discharge through the pressure lowing: relief device. The inlet connection (i) One or more pressure control must be not less than one-half inch valves set at a pressure below the nominal pipe size. tank's design pressure. (ii) A shut-off valve may be installed (ii) One or more frangible discs set to in a pressure relief system only when function at a pressure not less than one the required relief capacity is provided and one-half times or more than two at all times. times the tank's design pressure. (9) Pressure relief devices for piping hose and vacuum-insulated jackets. (1) (6) Maximum filling rate. (1) For a tank used in oxygen and flammable cryo- Each portion of connected liquid piping or hose that can be closed at both ends genic liquid service, the maximum rate at which the tank is filled must not exmust be provided with either a hydroceed the liquid flow capacity of the pristatic pressure relief valve without an intervening shut-off valve, or a check mary pressure relief system rated at a pressure not exceeding 120 percent of valve permitting flow from the pipe or hose into the tank. If used, the relief the tank's design pressure. valve must be located so as to prevent (ii) On a tank used in helium and atits discharge from impinging on the mospheric gas (except oxygen) cryotank, piping. or operating personnel. genic liquid service, the maximum rate (ii) On a vacuum-insulated cargo at which the tank is filled must not extank the jacket must be protected by a ceed the liquid flow capacity of the suitable relief device to release interpressure relief valves rated at 150 pernal pressure. The discharge area of this cent of the tank's design pressure. device must be at least 0.00024 square (7) Arrangement and location of presinch per pound of water capacity of the sure relief devices. (i) The discharge tank. This relief device must function from any pressure relief system must at a pressure not exceeding the interbe directed upward and be unobnal design pressure of the jacket, calstructed to the outside of the protecculated in accordance with Section tive housing in such a manner as to VIII of the ASME Code (IBR. see § 171.7 prevent impingement of gas upon the of this subchapter), or 25 psig. whichjacket or any structural part of the veever is less. hicle. (10) Tank inlet, outlet, pressure relief (ii) Each pressure relief valve must device and pressure control valve markbe arranged or protected to prevent the ings. (i) Each tank inlet and outlet, exaccumulation of foreign material becept pressure relief devices and prestween the relief valve and the atmossure control valves, must be permapheric discharge opening in any relief nently marked to indicate whether it piping. The arrangement must not imcommunicates with "vapor" or "liqpede flow through the device. uid" when the tank is filled to the (iii) Each pressure relief valve must maximum permitted filling density. be designed and located to minimize (ii) Each pressure relief valve must the possibility of tampering. If the be plainly and permanently marked pressure setting or adjustment is exterwith the pressure, in psig. at which it nal to the valve, the valve adjustment is set-to-discharge, the discharge rate must be sealed. of the device in SCF per minute (lv) Each pressure relief device must (SCFM) of free air, and the manufachave direct communication with the turer's name or trade name and catalog vapor space of the tank at the number. The marked set-to-discharge midlength of the top centerline. pressure valve must be visible with the (v) Each pressure relief device must valve in its installed position. The be installed and located so that the rated discharge capacity of the device cooling effect of the contents during must be determined at a pressure of 120 641 $ 173.318 49 CFR Ch. I (10-1-06 Edition) percent of the design pressure of the under conditions of incipient opening. tank. with the tank in a level attitude. (iii) Each pressure control valve must (e) Temperature. A flammable cryobe plainly and permanently marked genic liquid in a cargo tank at the with the pressure, in psig, at which it start of travel must be at a temperais set-to-discharge. ture sufficiently cold that the pressure (c) Weight of lading requirements. The setting of the pressure control valve or weight of a cryogenic liquid in the the required pressure relief valve, whichever is lower, will not be reached tank must be determined by weighing in less time than the marked rated or by the use of a liquid level gauging device authorized in § 178.338-14(a) of holding time for the cryogenic liquid this subchapter. and may not exceed (see paragraph (g)(3) of this section and 178.338-9(b) of this subchapter). the lesser of: (f) Specification MC-338 $178.338 of (1) The weight of lading in the tank, this subchapter) cargo tanks are authorbased on the water capacity stamped ized for the shipment of the following on the nameplate ($ 178.338-18(a)(4) of cryogenic liquids subject to the folthis subchapter) and the appropriate lowing additional requirements: maximum permitted filling density (1) For purposes of this section, "fillspecified in paragraph (f) of this secing density" is defined as the percent tion; or ratio of the weight of lading in the (2) The maximum weight of lading for tank to the weight of water that the which the cargo tank was designed, as tank will hold at the design service marked on the specification plate (see temperature (one pound of water=27.737 $178.338-18(b) of this subchapter). cubic inches at 60 °F., or one gallon of (d) Outage. Except for a cargo tank water = 231 cubic inches at 60 °F. and containing helium, cryogenic liquid, a weighs 8.32828 pounds). cargo tank offered for transportation (2) Air, argon, helium, nitrogen, and OXmust have an outage of at least two ygen, cryogenic liquids must be loaded percent below the inlet of the pressure and shipped in accordance with the folrelief device or pressure control valve. lowing table: PRESSURE CONTROL VALVE SETTING OR RELIEF VALVE SETTING Maximum set-to- Maximum permitted filling density (percent by weight) discharge pressure (psig) Air Argon Helium Nitrogen Oxygen 26 12.5 30 80.3 129 12.5 74 105 40 79.2 12.5 50 78.0 12.5 55 77.3 125 12.5 71 102 60 76.9 12.5 80 75.3 12.5 85 75.1 121 12.5 99 100 73.0 12.5 105 73.7 12.5 67 120 72.2 12.5 140 71.4 12.5 145 70.9 115 12.5 64 94 180 68.3 12.5 200 67.3 110 12.5 61 91 250 63.3 106 12.5 57 87 275 62.3 105 12.5 56 86 325 59.4 101 53 83 Design service tem- -320 °F 320 °F -452 °F -320 °F -320 °F perature. (3) Carbon monoxide, hydrogen (mingenic liquids must be loaded and shipped imum 95 percent para-hydrogen), ethylin accordance with the following table: ene, and methane or natural gas, cryo- 642 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.318 PRESSURE CONTROL VALVE SETTING OR RELIEF VALVE SETTING Maximum permitted filling density (percent by weight) Maximum set-to-discharge pressure (psig) Carbon monoxide Ethylene Hydrogen Methane or natural gas 13 6.6 15 75.0 6.6 40.5 17 74.0 6.6 20 53.5 40.0 25 73.0 30 72.0 52.7 6.3 39.1 35 40 52.0 38.6 45 71.5 50 51.4 6.0 38.2 55 60 50.8 70 50.2 5.7 37.5 90 49.2 95 100 48.4 5.4 36.6 115 48.2 125 5.0 150 4.5 175 62.5 45.8 285 56.0 Design service tempera- 320 °F -155 °F -423 °F -260 °F ture. (4) Mixtures of cryogenic liquid. Where words "One-way-travel-time" in the charging requirements are not specifimarking required by this paragraph. cally prescribed in this paragraph (f), (1) OWTT is based on the marked the cryogenic liquid must be shipped in rated holding time (MRHT) of the packagings and under conditions apcargo tank for the cryogenic liquid to proved by the Associate Administrator. be transported in the cargo tank. If the MRHT for the flammable cryogenic liq- (g) One-way travel time; marking. The uid is not displayed on or adjacent to jacket of a cargo tank to be used to the specification plate, this MRHT may transport a flammable cryogenic liquid be derived. must be marked on its right side near (2) The MRHT is converted to OWTT, the front, in letters and numbers at in hours, as follows: least two inches high, "One-Way-Trav- (i) For a tank with an MRHT of 72 el-Time hrs.", with the blank filled hours or less, in with a number indicating the one- OWTT = (MRHT - 24) / 2 way travel time (OWTT). in hours, of the cargo tank for the flammable cryo- (ii) For a tank with an MRHT greater genic liquid to be transported. A cargo than 72 hours, tank that is partially unloaded at one OWTT = MRHT - 48 or more locations must have additional marking "One-Way-Travel-Time (3) Each cargo tank motor vehicle used to transport a flammable cryohrs. psig to psig at pergenic liquid must be examined after cent filling density," with the second each shipment to determine its actual blank filled in with the pressure existholding time. The record required by ing after partial unloading and the § 177.840(h) of this subchapter may be third blank filled in with the set-to-disused for this determination. If the excharge pressure of the control valve or amination indicates that the actual pressure relief valve, and the fourth holding time of the cargo tank, after blank with the filling density following adjustment to reflect an average ambipartial unloading. Multiple OWTT ent temperature of 85 °F, is less than 90 markings for different pressure levels percent of the marked rated holding are permitted. The abbreviation time (MRHT) for the cryogenic liquid "OWTT" may be used in place of the marked on the specification plate or 643 § 173.319 49 CFR Ch. I (10-1-06 Edition) adjacent thereto (see $ 178.338-18(b) of made by e-mail to Hmassist@fra.dot.gov this subchapter), the tank may not be or telephone call to (202) 493-6229. refilled with any flammable cryogenic (4) A tank car may not be loaded liquid until it is restored to its marked with any flammable cryogenic liquid: rated holding time. value or it is re- (i) That may combine chemically marked with the actual marked rated with any residue in the tank to holding time determined by this examproduce an unsafe condition, ination. If the name of the flammable (11) That is colder than the design cryogenic liquid that was transported service temperature of the tank, and its marked rated holding time is (iii) If the average daily pressure rise not displayed on or adjacent to the in the tank exceeded 3 psig during the specification plate, this requirement prior shipment, may be met by deriving the MRHT of (iv) Unless it is marked with the the cargo tank for that flammable name of contents, in accordance with cryogenic liquid and comparing that $172.330 of this subchapter. derived MRHT with the actual holding (b) When a tank car containing a time after adjustment. flammable cryogenic liquid is offered [Amdt. 173-166, 48 FR 27696, June 16, 1983] for transportation: (1) At least 0.5 percent outage must EDITORIAL NOTE: For FEDERAL REGISTER cibe provided below the inlet of the prestations affecting $173.318, see the List of CFR Sections Affected which appears in the Findsure relief or pressure control valve at ing Aids section of the printed volume and the start-to-discharge pressure setting on GPO Access. of the valve, with the tank car in a level attitude, and § 173.319 Cryogenic liquids in tank (2) The absolute pressure in the annucars. lar space must be less than 75 microns (a) General requirements. (1) A tank of mercury. car containing a flammable cryogenic (c) Temperature. A flammable cryoliquid may not be shipped unless it was genic liquid must be loaded into a tank loaded by, or with the consent of, the car at such a temperature that the avowner of the tank car. erage daily pressure rise during trans- (2) The amount of flammable cryoportation will not exceed 3 psig (see genic liquid loaded into a tank car paragraph (a)(4)(iii) of this section). must be determined. either by direct (d) A Class DOT-113 tank car is aumeasurement or by calculation based thorized for the shipment of the folon weight. to verify that the tank has lowing cryogenic liquids subject to the not been filled to a level in excess of following additional requirements: the limits specified in paragraph (d)(2) (1) For purposes of this section, "fillof this section. The weight of any flaming density" is defined as the percent mable cryogenic liquid loaded, except ratio of the weight of lading in the hydrogen, must be checked by use of tank to the weight of water that the scales after disconnecting the loading tank will hold at the design service line. temperature (one pound of water = (3) The shipper shall notify the Fed- 27.737 cubic inches at 60 °F., or one galeral Railroad Administration whenever lon of water = 231 cubic inches at 60 °F. a tank car containing any flammable and weighs 8.32828 pounds). cryogenic liquid is not received by the (2) Ethylene, and hydrogen (minimum consignee within 20 days from the date 95 percent parahydrogen). cryogenic liqof shipment. Notification to the Feduids must be loaded and shipped in aceral Railroad Administration may be cordance with the following table: PRESSURE CONTROL VALVE SETTING OR RELIEF VALVE SETTING Maximum permitted filling density (percent by weight) Maximum start-to-discharge pressure (psig) Ethylene Ethylene Ethlyene Hydrogen 17 6.60. 45 52.8 75 51.1 51.1 644 Pipeline and Hazardous Materials Safety Admin., DOT § 173.320 PRESSURE CONTROL VALVE SETTING OR RELIEF VALVE SETTING-Continued Maximum permitted filling density (percent by weight) Maximum start-to-discharge pressure (psig) Ethylene Ethylene Ethlyene Hydrogen Maximum pressure when offered for 10 psig 10 psig 20 psig transportation. Design service temperature Minus 260 °F Minus 260 °F Minus 155 °F Minus 423 °F. Specification (see § 180.507(b)(3) of 113D60W 113C120W 113D120W 113A175W. this subchapter). 113C60W 113A60W. (e) Special requirements for class DOT DOT-113C60W and 113D60W tank cars; 113 tank cars-(1) A class DOT-113 tank or car need not be periodically pressure (D) 500.09 joules (0.4740 Btu/day/lb.) of tested; however, each shipment must inner tank car water capacity, for be monitored to determine the average DOT-113D120W tank cars. daily pressure rise in the tank car. If (3) A tank car that fails a test prethe average daily pressure rise during scribed in paragraph (e)(2) of this secany shipment exceeds 0.2 Bar (3 psig) tion must be removed from hazardous per day, the tank must be tested for materials service. A tank car removed thermal integrity prior to any subsefrom hazardous materials service because it failed a test prescribed in quent shipment. (2) Thermal integrity test. When reparagraph of this section may not be used to transport a hazardous matequired by paragraph (e)(1) of this secrial unless the tank car conforms to all tion, either of the following thermal applicable requirements of this subintegrity tests may be used: chapter. (i) Pressure rise test. The pressure rise (4) Each rupture disc must be rein the tank may not exceed 0.34 Bar (5 placed every 12 months, and the repsig) in 24 hours. When the pressure placement date must be marked on the rise test is performed. the absolute car near the pressure relief valve inforpressure in the annular space of the mation. loaded tank car may not exceed 75 mi- (5) Pressure relief valves and altercrons of mercury at the beginning of nate pressure relief valves must be the test and may not increase more tested every five years. The start-tothan 25 microns during the 24-hour pedischarge pressure and vapor tight riod; or pressure requirements for the pressure (ii) Calculated heat transfer rate test. relief valves must be as specified in The insulation system must be per- $179.401-1 of this subchapter. The alterformance tested as prescribed in nate pressure relief device values speci- $179.400-4 of this subchapter. When the fied in $179.401-1 of this subchapter for calculated heat transfer rate test is a DOT-113C120W tank car apply to a performed, the absolute pressure in the DOT-113D120W tank car. annular space of the loaded tank car (49 U.S.C. 1803. 1804, 1808; 49 CFR 1.53, app. A may not exceed 75 microns of mercury to part 1) at the beginning of the test and may not increase more than 25 microns dur- [Amdt. 173-166, 48 FR 27698, June 16. 1983. as ing the 24-hour period. The calculated amended by Amdt. 173-245. Sept. 21, 1995; 65 FR 58630, Sept. 29, 2000: 66 FR 45184. 45379, heat transfer rate in 24 hours may not 45383, Aug. 28. 2001: 70 FR 34076. June 13, 2005] exceed: (A) 120 percent of the appropriate $173.320 Cryogenic liquids; excepstandard heat transfer rate specified in tions. $179.401-1 of this subchapter, for DOT- (a) Atmospheric gases and helium, 113A60W and DOT-113C120W tank cars; cryogenic liquids, in Dewar flasks, in- (B) 122.808 joules (0.1164 Btu/day/lb.) sulated cylinders. insulated portable of inner tank car water capacity, for tanks, insulated cargo tanks, and insu- DOT-113A175W tank cars; lated tank cars, designed and con- (C) 345.215 joules (0.3272 Btu/day/lb.) structed so that the pressure in such of inner tank car water capacity, for packagings will not exceed 25.3 psig 645 § 173.321 49 CFR Ch. I (10-1-06 Edition) under ambient temperature conditions (a) In 4C1, 4C2. 4D or 4F wooden boxes during transportation are not subject with glass, earthenware, or metal inner to the requirements of this subchapter receptacles not over 500 g (17.6 ounces) when transported by motor vehicle or capacity each; railcar except as specified in para- (b) In 4G fiberboard boxes with glass, graphs (a)(1), (a)(2), and (a)(3) of this earthenware, or metal inner recepsection. tacles not over 500 g (17.6 ounces) ca- (1) Sections 171.15 and 171.16 of this pacity each. Outer packagings may not subchapter pertaining to the reporting exceed 30 kg (66 pounds) gross weight: of incidents, not including a release (c) In 1A1 drums of not over 100 L (26 that is the result of venting through a gallons) capacity each; or pressure control valve, or the neck of (d) In specification cylinders as prethe Dewar flask. scribed for any compressed gas except (2) Subparts A, B, C, D, G and H of acetylene. part 172, 174.24 for rail and 177.817 for highway) and in addition, part 172 in [Amdt. 173-224, 55 FR 52667. Dec. 21, 1990] its entirety for oxygen. § 173.323 Ethylene oxide. (3) Subparts A and B of part 173, and §§ 174.1 and 177.800, 177.804, and 177.823 of (a) For packaging ethylene oxide in this subchapter. non-bulk packagings, silver mercury or (b) The requirements of this subany of its alloys or copper may not be chapter do not apply to atmospheric used in any part of a packaging, valve, gases and helium: or other packaging appurtenance if (1) During loading and unloading opthat part, during normal conditions of erations (pressure rises may exceed 25.3 transportation, may come in contact psig); or with ethylene oxide liquid or vapor. (2) When used in operation of a proc- Copper alloys may be used only where ess system; such as a refrigeration sysgas mixtures do not contain free tem (pressure may exceed 25.3 psig). acetylene at any concentration that (c) For transportation aboard airwill form copper acetylene. All packcraft, see the ICAO Technical Instrucaging and gaskets must be constructed tions (IBR, see $171.7 of this subof materials which are compatible with chapter), Packing Instruction 202 and ethylene oxide and do not lower the the packaging specifications in part 6, auto-ignition temperature of ethylene chapter 5. oxide. (b) Ethylene oxide must be packaged [Amdt. 173-201, 52 FR 13043, Apr. 20, 1987, as in one of the following: amended at 62 FR 51561. Oct. 1, 1997; 66 FR 33436, June 21. 2001; 67 FR 61014. Sept. 27, 2002; (1) In hermetically sealed glass or 68 FR 48570, Aug. 14, 2003; 68 FR 75746, Dec. 31, metal inner packagings suitably cush- 2003] ioned in an outer package authorized by 173.201(b). The maximum quantity § 173.321 Ethylamine. permitted in any glass inner packaging Ethylamine must be packaged as folis 100 g (3.5 ounces), and the maximum lows: quantity permitted in any metal inner (a) In 1A1 drums which meet Packing packaging is 340 g (12 ounces). After Group I performance level requirefilling. each inner packaging shall be determined to be leak-tight by placing ments. (b) In specification cylinders as prethe inner packaging in a hot water scribed for any compressed gas except bath at a temperature, and for a period acetylene. of time, sufficient to ensure that an internal pressure equal to the vapor pres- [Amdt. 173-224, 55 FR 52667, Dec. 21, 1990] sure of ethylene oxide at 55 °C is achieved. The total quantity in any § 173.322 Ethyl chloride. outer packaging shall not exceed 100 g Ethyl chloride must be packaged in (3.5 ounces), and the total quantity in any of the following single or combinaany outer packaging containing only tion non-bulk packagings which meet metal inner packagings shall not ex- Packing Group I performance level receed 2.5 kg (5.5 pounds). Each comquirements: pleted package must be capable of 646 Pipeline and Hazardous Materials Safety Admin., DOT § 173.323 passing all Packing Group I performfollowing bulk packagings are authorance tests. ized, subject to the requirements of (2) In specification cylinders or UN subparts A and B of this part, the spepressure receptacles, as authorized for cial provisions specified in column 7 of any compressed gas except acetylene. the $172.101 table, and paragraphs (d) Pressurizing valves and insulation are through (j) of this section: required for cylinders over 4 L (1 gal- (1) Tank cars. Class DOT 105J tank lon) capacity. Eductor tubes must be cars: Notwithstanding the requireprovided for cylinders over 19 L (5 galments of $173.31(c), each tank car must lons) capacity. Cylinders must be have a tank test pressure of at least seamless or welded steel (not brazed) 20.7 Bar (300 psig) no later than July 1, with a nominal capacity of no more 2006. than 115 L (30 gallons) and may not be (2) Cargo tanks. Specification MC 330 liquid full below 82 °C (180 °F). Before and MC 331 cargo tank motor vehicles. each refilling. each cylinder must be (3) Portable tanks. DOT 51 portable tested for leakage at no less than 103.4 tanks. kPa (15 psig) pressure. In addition, each cylinder must be equipped with a (d) The pressure relief devices must fusible type relief device with yield be set to function at 517 kPa (75 psig). Portable tanks fitted with non-retemperature of 69 °C to 77 °C (157 °F to 170 °F). The capacity of the relief declosing devices made and in use prior vice and the effectiveness of the insulato December 31, 1987, may continue to tion must be such that the charged cylbe used in ethylene oxide service. inder will not explode when tested by (e) In determining outage, considerthe method described in CGA Pamphlet ation must be given to the lading tem- C-14 or other equivalent method. perature and solubility of inert gas (3) In 1A1 steel drums of no more padding in ethylene oxide as well as than 231 L (61 gallons) and meeting the partial pressure exerted by the gas Packing Group I performance standpadding. ards. The drum must be lagged of all (f) Each tank, loaded or empty, must welded construction with the inner be padded with dry nitrogen or other shell having a minimum thickness of suitable inert gas of sufficient quantity 1.7 mm (0.068 inches) and the outer to render the vapor space of the tank shell having a minimum thickness of nonflammable up to 41 °C (105 °F). The 2.4 mm (0.095 inches). Drums must be gas used for padding must be free of capable of withstanding a hydrostatic impurities which may cause the ethyltest pressure of 690 kPa (100 psig). Lagene oxide to polymerize, decompose or ging must be of sufficient thickness so undergo other violent chemical reacthat the drum, when filled with ethyltion. ene oxide and equipped with the re- (g) Copper. silver, mercury, magnequired pressure relief device, will not sium or their alloys may not be used in rupture when exposed to fire. The drum any part of the tank or appurtenances may not be liquid full below 85 °C (185 that are normally in contact with the °F). and must be marked "THIS END lading. UP" on the top head. Before each refill- (h) Neoprene, natural rubber and asing, each drum must be tested for leakbestos gaskets are prohibited. All package at no less than 103 kPa (15 psig) ing and gaskets must be made of matepressure. Each drum must be equipped rials which do not react with or lower with a fusible type relief device with the autoignition temperature of the yield temperature of 69 °C to 77 °C (157 lading. °F to 170 °F), and the capacity of the (i) Each tank must be insulated with relief device must be such that the cork (at least 10 cm (4 inches) thick), filled drum is capable of passing, withor mineral wool, fiberglass or other out rupture, the test method described suitable insulation material of suffiin CGA Pamphlet C-14 or other equivaclent thickness so that the thermal lent method. conductance at 16 °C (60 °F) is not more (c) When $172.101 of this subchapter than 0.075 Btu per hour per square foot specifies that a hazardous material be per degree F. temperature differential. packaged under this section, only the Portable tanks made and in use prior 647 § 173.334 49 CFR Ch. I (10-1-06 Edition) to December 31, 1987 equipped with fu- (6 feet) onto a non-yielding surface, sible plugs instead of a pressure relief such as concrete or steel, impacting at valve or rupture disc, must have suffithe packaging's weakest point. cient insulation so that the tank as (e) Cylinders may be packed in strong filled for shipment will not rupture in wooden boxes with valves or other clos- a fire. The insulation on portable tanks ing devices protected from damage, or cargo tank motor vehicles must be with not more than twelve cylinders in protected with a steel jacket at least one outside wooden box. An outer fiber- 2.54 mm (0.100 inch) thick, or as reboard box may be used when not more quired by the specification. than four such cylinders are to be (j) Tank car tanks built after December 30, 1971 must be equipped with a shipped in one packaging. Valves must thermometer well. be adequately protected. Box and valve protection must be of sufficient [Amdt. 173-224, 55 FR 52667, Dec. 21, 1990, as strength to protect all parts of inner amended at 56 FR 66279, Dec. 20, 1991; Amdt. packagings and valves from deforma- 173-236, 58 FR 50237, Sept. 24. 1993: Amdt. 173- 234, 58 FR 51532, Oct. 1, 1993; Amdt. 173-145, 60 tion or breakage resulting from a drop FR 49076. Sept. 21, 1995; 66 FR 45380, 45383, of at least 1.8 m (6 feet) onto a non- Aug. 28, 2001; 68 FR 75746, Dec. 31, 2003; 69 FR yielding surface, such as concrete or 76178, Dec. 20, 2004; 71 FR 33884. June 12. 2006] steel, impacting at the weakest point. $ 173.334 Organic phosphates mixed [67 FR 51651. Aug. 8. 2002. as amended at 71 with compressed gas. FR 54395. Sept. 14, 2006] Hexaethyl tetraphosphate, parathion, EDITORIAL NOTE: At 67 FR 61014, Sept. 27. tetraethyl dithio pyrophosphate. tetra- 2002. $ 173.334(f) was amended, however, paraethyl pyrophosphate, or other Division graph (f) does not exist in this section. 6.1 organic phosphates (including a compound or mixture), may be mixed $ 173.335 Gas generator assemblies. with a non-flammable compressed gas. Gas generator assemblies (aircraft) This mixture may not contain more containing liquefied non-flammable, than 20 percent by weight of organic non-toxic gas and a solid propellant phosphate and must be packaged in cartridge must be packaged as follows: DOT 3A240, 3AA240, 3B240, 4B240, (a) The gas must be packaged in spec- 4BA240, 4BW240 or UN cylinders meetification steel cylinders authorized for ing all of the following requirements: any compressed gas except acetylene (a) Each cylinder may be filled with not exceeding 10.5 L (2.8 gallons) internot more than 5 kg (11.0 lb) of the mixnal volume and having a minimum deture, to a maximum filling density of sign burst pressure of 19,700 kPa (2,857 not more than 80 percent of the water capacity. psig): (b) No cylinder may be equipped with (b) Fittings must be protected an education tube or a fusible plug. against damage under conditions nor- (c) No cylinder may be equipped with mal incident to transport, any trigger any valve unless the valve is a type apmust be fitted with a safety locking proved by the Associate Administrator. pin, and a non-propulsive plug must be (d) Cylinders must be overpacked in a installed on the discharge tube: and box, crate, or other strong outside (c) Each complete unit must be indipackaging conforming to the requirevidually and tightly packed to prevent ments of $173.25 and arranged to proshifting in wooden boxes (4C1 or 4C2), tect each valve or other closing device plywood boxes (4D). reconstituted wood from damage. Except as provided in boxes (4F), fiberboard boxes (4G), or paragraph (e) of this section, no more plastic boxes, (4Hland 4H2) of Packing than four cylinders may be packed in a Group II performance level, or in the strong outside packaging. Each strong original manufacturer's transit box. outside packaging with its closing device protection must be sufficiently [Amdt. 173-224. 55 FR 52669. Dec. 21, 1990, as strong to protect all parts of each cylamended at 66 FR 45380. Aug. 28, 2001: 68 FR inder from deformation or leakage if 61941, Oct. 30, 2003) the completed package is dropped 1.8 m 648 Pipeline and Hazardous Materials Safety Admin., DOT § 173.340 § 173.336 Nitrogen dioxide, liquefied, use of UN tubes and MEGCs is not auor dinitrogen tetroxide, liquefied. thorized. (a) Nitrogen dioxide, liquefied, or (3) Valves. Cylinders must be dinitrogen tetroxide, liquefied, must be equipped with a stainless steel valve and valve seat that will not deteriorate packaged in specification or UN cylin contact with nitric oxide. Cylinders inders as prescribed in $173.192, except valves are not authorized. UN tubes or valves may not be equipped with and MEGCs are not authorized for use. pressure relief devices of any type. (b) Each UN cylinder must be cleaned Cylinders must be equipped with a in accordance with the requirements of stainless steel valve and valve seat ISO 11621 (IBR, see $171.7 of this subthat will not deteriorate in contact chapter). Each DOT specification cylwith nitrogen dioxide. Each valve openinder must be cleaned in compliance ing must be closed by a solid metal with the requirements of GSA Federal plug with tapered thread properly luted Specification RR-C-901D. paragraphs to prevent leakage. Transportation in 3.3.1 and 3.3.2 (IBR, see $171.7 of this DOT 3AL cylinders is authorized only subchapter). Cleaning agents equivaby highway and rail. Ient to those specified in Federal Spec- (b) Each UN pressure receptacle must ification RR-C-901D may be used; howbe cleaned in accordance with the reever, any cleaning agent must not be quirements of ISO 11621 (IBR. see $171.7 capable of reacting with oxygen. One of this subchapter). Each DOT specicylinder selected at random from a fication cylinder must be cleaned acgroup of 200 or fewer and cleaned at the cording to the requirements of GSA same time must be tested for oil con- Federal Specification RR-C-901D, paratamination in accordance with Federal graphs 3.3.1 and 3.3.2 (IBR, see $ 171.7 of Specification RR-C-901D paragraph this subchapter). Cleaning agents 4.3.2 and meet the standard of cleanliequivalent to those specified in RR-C- ness specified therein. 901D may be used; however, any cleaning agent must not be capable of react- [71 FR 33885, June 12, 2006] ing with oxygen. One cylinder selected § 173.338 Tungsten hexafluoride. at random from a group of 200 or fewer and cleaned at the same time must be Tungsten hexafluoride must be tested for oil contamination in accordpacked in specification 3A, 3AA, 3BN, ance with Specification RR-C-901D, or 3E 178.36, 178.37, 178.39, 178.42 of paragraph 4.3.2 (IBR, see $171.7 of this this subchapter) cylinders. Cylinders subchapter) and meet the standard of must be equipped with a valve proteccleanliness specified therein. tion cap or be packed in a strong outside container complying with the pro- [71 FR 33885, June 12, 2006] visions of $173.40. Outlets of any valves must be capped or plugged. As an alter- § 173.337 Nitric oxide. native, the cylinder opening may be (a) Nitric oxide must be packaged in closed by the use of a metal plug. Speccylinders conforming to the requireification 3E cylinders must be shipped ments of $173.40 and as follows: in an overpack that complies with the (1) DOT specification cylinder. In a provisions of $173.40. DOT 3A1800, 3AA1800, 3E1800, or [[Amdt. 173-224, 55 FR 52669, Dec. 21, 1990) 3AL1800 cylinder. A DOT specification cylinder must be charged to a pressure § 173.340 Tear gas devices. of not more than 5,170 kPa (750 psi) at (a) Packagings for tear gas devices 21 °C (70 °F). Transportation of nitric must be approved prior to initial transoxide in a DOT 3AL is cylinder is auportation by the Associate Administhorized only by highway and rail. trator. (2) UN cylinder. In a UN cylinder with (b) Tear gas devices may not be as- a minimum test pressure of 200 bar. sembled with, or packed in the same The maximum working pressure of the packaging with, mechanically- or cylinder must not exceed 50 bar. The manually-operated firing. igniting, pressure in the cylinder at 65 °C (149 °F) bursting, or other functioning elements may not exceed the test pressure. The unless of a type and design which has 649 § 173.401 49 CFR Ch. I (10-1-06 Edition) been approved by the Associate Admin- Subpart I-Class 7 (Radioactive) istrator. Materials (c) Tear gas grenades, tear gas candles, and similar devices must be packaged in one of the following packagings SOURCE: Amdt. 173-244, 60 FR 50307. Sept. 28, 1995. unless otherwise noted. conforming to the requirements of part 178 of this subchapter at the Packing § 173.401 Scope. Group II performance level: (1) In UN 4C1, 4C2, 4D, or 4F metal- (a) This subpart sets forth requirements for the packaging and transporstrapped wooden boxes. Functioning tation of Class 7 (radioactive) mateelements not assembled in grenades or rials by offerors and carriers subject to devices must be in a separate compartthis subchapter. The requirements prement of these boxes, or in inner or sepscribed in this subpart are in addition arate outer boxes, UN 4C1, 4C2, 4D, or to, not in place of, other requirements 4F, and must be so packed and cushset forth in this subchapter for Class 7 ioned that they may not come in con- (radioactive) materials and those of tact with each other or with the walls the Nuclear Regulatory Commission in of the box during transportation. Not 10 CFR part 71. more than 50 tear gas devices and 50 (b) This subpart does not apply to: functioning elements must be packed (1) Class 7 (radioactive) materials in one box, and the gross weight of the produced, used. transported, or stored outer box may not exceed 35 kg (77 within an establishment other than pounds). during the course of transportation. in- (2) In a UN 1A2 metal drum. Funccluding storage in transportation. tioning elements must be packed in a (2) Class 7 (radioactive) materials separate inner packaging or compartthat have been implanted or incorment. Not more than 24 tear gas deporated into, and are still in, a person vices and 24 functioning elements must or live animal for diagnosis or treatbe packed in one outer drum, and the ment. gross weight of the drum may not ex- (3) Class 7 (radioactive) material that ceed 35 kg (77 pounds). is an integral part of the means of (3) In a UN 4G fiberboard box with intransport. side tear gas devices meeting Specifica- (4) Natural material and ores contions 2P or 2Q. Each inside packaging taining naturally occurring radiomust be placed in fiberboard tubes nuclides which are not intended to be fitted with metal ends or a fiber box processed for use of these radiowith suitable padding. Not more than nuclides, provided the activity con- 30 inner packagings must be packed in centration of the material does not exone outer box, and the gross weight of ceed 10 times the values specified in the outer box may not exceed 16 kg (35 $173.436. pounds). (4) In other packagings of a type or [Amdt. 173-244, 60 FR 50307. Sept. 28, 1995, as design which has been approved by the amended at 69 FR 3670, Jan. 26, 2004] Associate Administrator. § 173.403 Definitions. (d) Tear gas devices may be shipped completely assembled when offered by For purposes of this subpartor consigned to the U.S. Department of A₁ means the maximum activity of Defense, provided the functioning elespecial form Class 7 (radioactive) matements are so packed that they cannot rial permitted in a Type A package. accidentally function. Outer pack- This value is either listed in § 173.435 or agings must be UN 4C1, 4C2, 4D, or 4F may be derived in accordance with the metal-strapped wooden boxes. procedures prescribed in 173.433. A₂ means the maximum activity of [Amdt. 173-224, 55 FR 52669. Dec. 21, 1990. as Class 7 (radioactive) material, other amended 66 FR 45379, Aug. 28, 2001] than special form material, LSA material, and SCO, permitted in a Type A Subpart H [Reserved] package. This value is either listed in 650 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.403 $173.435 or may be derived in accordmined in accordance with the instrucance with the procedures prescribed in tions provided in 10 CFR 71.22, 71.23, $173.433. and 71.59. The CSI for an overpack, Class 7 (radioactive) material See the freight container, or consignment condefinition of Radioactive material in this taining fissile material packages is the section. arithmetic sum of the criticality safe- Closed transport vehicle means a transty indices of all the fissile material port vehicle or conveyance equipped packages contained within the overwith a securely attached exterior enpack, freight container, or consignclosure that during normal transporment. tation restricts the access of unauthor- Design means the description of a ized persons to the cargo space conspecial form Class 7 (radioactive) matetaining the Class 7 (radioactive) material, a package, packaging, or LSA-III, rials. The enclosure may be either temthat enables those items to be fully porary or permanent, and in the case of identified. The description may include packaged materials may be of the "seespecifications, engineering drawings, through" type, and must limit access reports showing compliance with regufrom top, sides, and bottom. latory requirements, and other rel- Consignment means a package or evant documentation. group of packages or load of radio- Deuterium means, for the purposes of active material offered by a person for $173.453, deuterium and any deuterium transport in the same shipment. compound, including heavy water, in Containment system means the assemwhich the ratio of deuterium atoms to bly of components of the packaging inhydrogen atoms exceeds 1:5000. tended to retain the Class 7 (radio- Exclusive use means sole use by a sinactive) material during transport. gle consignor of a conveyance for Contamination means the presence of which all initial, intermediate, and a radioactive substance on a surface in final loading and unloading are carried quantities in excess of 0.4 Bq/cm2 for out in accordance with the direction of beta and gamma emitters and low toxthe consignor or consignee. The conicity alpha emitters or 0.04 Bq/cm2 for signor and the carrier must ensure that all other alpha emitters. Contaminaany loading or unloading is performed tion exists in two phases. by personnel having radiological train- (1) Fixed radioactive contamination ing and resources appropriate for safe means radioactive contamination that handling of the consignment. The concannot be removed from a surface dursignor must provide to the initial caring normal conditions of transport. rier specific written instructions for (2) Non-fixed radioactive contamination maintenance of exclusive use shipment means radioactive contamination that controls, including the vehicle survey can be removed from a surface during requirement of $173.443 (c) as applicanormal conditions of transport. ble, and include these instructions with Conveyance means: the shipping paper information pro- (1) For transport by public highway vided to the carrier by the consignor. or rail: any transport vehicle or large Exemption value means either an exfreight container; empt material activity concentration (2) For transport by water: any vesor an exempt consignment activity sel, or any hold, compartment, or delimit listed in the table in $173.436, or fined deck area of a vessel including determined according to the proceany transport vehicle on board the vesdures described in $173.433, and used to sel; and determine whether a given physically (3) For transport by aircraft, any airradioactive material is sufficiently racraft. dioactive to be subject to the HMR (see Criticality Safety Index (CSI) means a definition of radioactive material). An number (rounded up to the next tenth) exemption value is different from an which is used to provide control over exemption, as specified under the defithe accumulation of packages, overnition for special permit in $171.8 of packs or freight containers containing this subchapter. fissile material. The CSI for packages Fissile material means plutonium²³⁹, containing fissile material is deterplutonium²⁴¹, uranium233, uranium235. 651 § 173.403 49 CFR Ch. I (10-1-06 Edition) or any combination of these radioand other ores containing naturally OCnuclides. This term does not apply to curring radionuclides which are inmaterial containing fissile nuclides, tended to be processed for the use of unirradiated natural uranium and these radionuclides; or unirradiated depleted uranium, or to (11) Solid unirradiated natural uranatural uranium or depleted uranium nium or depleted uranium or natural that has been irradiated in thermal rethorium or their solid or liquid comactors only. pounds or mixtures; or Freight container means a reusable (iii) Radioactive material other than container having a volume of 1.81 cubic fissile material, for which the A2 value meters (64 cubic feet) or more, designed is unlimited; or and constructed to permit it being lift- (iv) Other radioactive material, exed with its contents intact and including fissile material in quantities tended primarily for containment of not excepted under $173.453, in which packages in unit form during transporthe activity is distributed throughout tation. A "small freight container" is and the estimated average specific acone which has either one outer dimentivity does not exceed 30 times the valsion less than 1.5 m (4.9 feet) or an inues for activity concentration specified ternal volume of not more than 3.0 in $173.436, or 30 times the default valcubic meters (106 cubic feet). All other ues listed in Table 8 of 173.433. freight containers are designated as (2) LSA-II: "large freight containers." (i) Water with tritium concentration Graphite means, for the purposes of $173.453, graphite with a boron equivaup to 0.8 TBq/L (20.0 Ci/L): or lent content less than 5 parts per mil- (ii) Other radioactive material in lion and density greater than 1.5 grams which the activity is distributed per cubic centimeter. throughout and the average specific ac- Highway route controlled quantity tivity does not exceed 10-4 A2/g for solmeans a quantity within a single packids and gases, and 10-5 A₂/g for liquids. age which exceeds: (3) LSA-III. Solids (e.g., consolidated (1) 3,000 times the A1 value of the wastes, activated materials). excluding radionuclides as specified in $173.435 for powders, that meet the requirements of special form Class 7 (radioactive) mate- 173.468 and in which: rial; (i) The radioactive material is dis- (2) 3,000 times the A₂ value of the tributed throughout a solid or a collecradionuclides as specified in $173.435 for tion of solid objects, or is essentially normal form Class 7 (radioactive) mauniformly distributed in a solid comterial; or pact binding agent (such as concrete, (3) 1,000 TBq (27,000 Ci), whichever is bitumen, ceramic, etc.); least. (ii) The radioactive material is rel- Limited quantity of Class 7 (radioactive) atively insoluble, or it is intrinsically material means a quantity of Class 7 contained in a relatively insoluble ma- (radioactive) material not exceeding terial, SO that, even under loss of packthe material's package limits specified aging, the loss of Class 7 (radioactive) in $173.425 and conforming with rematerial per package by leaching when quirements specified in $173.421. placed in water for seven days would Low Specific Activity (LSA) material not exceed 0.1 A2: and means Class 7 (radioactive) material (iii) The estimated average specific with limited specific activity which activity of the solid, excluding any satisfies the descriptions and limits set shielding material, does not exceed 2 X forth below. Shielding material sur- 10-3 A₂/g. rounding the LSA material may not be Low toxicity alpha emitters means natconsidered in determining the estiural uranium; depleted uranium; natmated average specific activity of the ural thorium: uranium-235 or uraniumpackage contents. LSA material must 238; thorium-232; thorium-228 and thobe in one of three groups: rium-230 when contained in ores or (1) LSA-I: physical and chemical concentrates; (i) Uranium and thorium ores, conand alpha emitters with a half-life of centrates of uranium and thorium ores, less than 10 days. 652 Pipeline and Hazardous Materials Safety Admin., DOT § 173.403 Maximum normal operating pressure Type A package does not require Commeans the maximum gauge pressure petent Authority approval. that would develop in a containment (4) "Type B package" means a packsystem during a period of one year, in aging designed to transport greater the absence of venting or cooling. than an A1 or A2 quantity of radiounder the heat conditions specified in active material that, together with its 10 CFR 71.71(c)(1). radioactive contents, is designed to re- Multilateral approval means approval tain the integrity of containment and of a package design or shipment by the shielding required by this part when relevant Competent Authority of the subjected to the normal conditions of country of origin and of each country transport and hypothetical accident through or into which the package or test conditions set forth in 10 CFR part shipment is to be transported. This def- 71. inition does not include approval from (i) "Type B(U) package" means a a country over which Class 7 (radio- Type B packaging that, together with active) materials are carried in airits radioactive contents, for intercraft, if there is no scheduled stop in national shipments requires unilateral that country. approval only of the package design Natural thorium means thorium with and of any stowage provisions that the naturally occurring distribution of may be necessary for heat dissipation. thorium isotopes (essentially 100 per- (ii) "Type B(M) package" means a cent by weight of thorium-232). Type B packaging, together with its ra- Normal form Class 7 (radioactive) matedioactive contents, that for interrial means Class 7 (radioactive) which national shipments requires multilathas not been demonstrated to qualify eral approval of the package design, as "special form Class 7 (radioactive) and may require approval of the condimaterial." tions of shipment. Type B(M) packages Package means the packaging toare those Type B package designs gether with its radioactive contents as which have a maximum normal operpresented for transport. ating pressure of more than 700 kPa/ (1) "Excepted package" means a cm2 (100 lb/in2) gauge or a relief device packaging together with its excepted which would allow the release of Class Class 7 (radioactive) materials as speci- 7 (radioactive) material to the environfied in $$173.421-173.426 and 173.428. ment under the hypothetical accident (2) "Industrial package" means a conditions specified in 10 CFR part 71. packaging that, together with its low (5) "Fissile material package" means specific activity (LSA) material or sur- a packaging, together with its fissile face contaminated object (SCO) conmaterial contents, which meets the retents, meets the requirements of quirements for fissile material pack- §§ 173.410 and 173.411. Industrial packages described in subpart E of 10 CFR ages are categorized in $173.411 as ei- 71. A fissile material package may be a ther: Type AF package, a Type B(U)F pack- (1) "Industrial package Type 1 (IPage, or a Type B(M)F package. 1) Packaging means, for Class 7 (radio- (ii) "Industrial package Type 2 (IPactive) materials, the assembly of com- 2) or ponents necessary to ensure compli- (iii) "Industrial package Type 3 (IPance with the packaging requirements 3)''. of this subpart. It may consist of one (3) "Type A package" means a packor more receptacles, absorbent mateaging that, together with its radiorials, spacing structures, thermal insuactive contents limited to A1 or A₂ as lation, radiation shielding. service appropriate, meets the requirements of equipment for filling. emptying. vent- $§173.410 and 173.412 and is designed to ing and pressure relief, and devices for retain the integrity of containment cooling or absorbing mechanical and shielding required by this part shocks. The conveyance, tie-down sysunder normal conditions of transport tem, and auxiliary equipment may as demonstrated by the tests set forth sometimes be designated as part of the in $173.465 or $173.466, as appropriate. A packaging. 653 § 173.403 49 CFR Ch. I (10-1-06 Edition) Quality assurance means a systematic material that can be opened only by program of controls and inspections apdestroying the capsule: plied by each person involved in the (2) The piece or capsule has at least transport of radioactive material one dimension not less than 5 mm (0.2 which provides confidence that a standin); and ard of safety prescribed in this sub- (3) It satisfies the test requirements chapter is achieved in practice. of $173.469. Special form encapsulations Radiation level means the radiation designed in accordance with the redose-equivalent rate expressed in quirements of $173.389(g) in effect on millisieverts per hour or mSv/h June 30, 1983 (see 49 CFR part 173, re- (millirems per hour or mrem/h). Neuvised as of October 1. 1982). and contron flux densities may be converted structed prior to July 1, 1985 and speinto radiation levels according to cial form encapsulations designed in Table 1: accordance with the requirements of $173.403 in effect on March 31, 1996 (see TABLE 1-NEUTRON FLUENCE RATES TO BE RE- 49 CFR part 173, revised as of October 1, GARDED AS EQUIVALENT TO A RADIATION 1995). and constructed prior to April 1, LEVEL OF 0.01 MSV/H (1MREM/H)1 1997, may continue to be used. Any Flux density other special form encapsulation must equivalent to 0.01 meet the requirements of this para- mSv/h (1 mrem/h) Energy of neutron neutrons per graph (3). square centimeter Specific activity of a radionuclide per second (n/ cm2/s) means the activity of the radionuclide per unit mass of that nuclide. The spe- Thermal (2.510E-8) MeV 272.0 1 keV 272.0 cific activity of a material in which 10 keV 281.0 the radionuclide is essentially uni- 100 keV 47.0 formly distributed is the activity per 500 keV 11.0 unit mass of the material. 1 MeV 7.5 5 MeV 6.4 Surface Contaminated Object (SCO) 10 MeV 6.7 means a solid object which is not itself 1Flux densities equivalent for energies between those listed radioactive but which has radioactive in this table may be obtained by linear interpolation. material distributed on its surface. Radioactive contents means a Class 7 SCO exists in two phases: (radioactive) material, together with (1) SCO-I: A solid object on which: any contaminated or activated solids. (i) The non-fixed contamination on liquids and gases within the packaging. the accessible surface averaged over 300 Radioactive instrument or article means cm2 (or the area of the surface if less any manufactured instrument or artithan 300 cm2) does not exceed 4 Bq/cm2 cle such as an instrument, clock, elec- (10⁻⁴ microcurie/cm2) for beta and tronic tube or apparatus, or similar ingamma and low toxicity alpha strument or article having Class 7 (raemitters, or 0.4 Bq/cm2 (10⁻⁵ dioactive) material in gaseous or nonmicrocurie/cm2) for all other alpha dispersible solid form as a component emitters; part. (ii) The fixed contamination on the Radioactive material means any mateaccessible surface averaged over 300 rial containing radionuclides where cm2 (or the area of the surface if less both the activity concentration and than 300 cm2) does not exceed 4 X 104 Bq/ the total activity in the consignment cm2 (1.0 microcurie/cm2) for beta and exceed the values specified in the table gamma and low toxicity alpha in $173.436 or values derived according emitters, or 4 X 103 Bq/cm2 (0.1 to the instructions in § 173.433. microcurie/cm2) for all other alpha Special form Class 7 (radioactive) mateemitters; and rial means either an indispersible solid (iii) The non-fixed contamination radioactive material or a sealed capplus the fixed contamination on the insule containing radioactive material accessible surface averaged over 300 which satisfies the following condicm2 (or the area of the surface if less tions: than 300 cm2) does not exceed 4 X 104 Bq/ (1) It is either a single solid piece or cm2 (1 microcurie/cm2) for beta and a sealed capsule containing radioactive gamma and low toxicity alpha 654 Pipeline and Hazardous Materials Safety Admin., DOT § 173.410 emitters, or 4 X 103 Bq/cm2 (0.1 Unilateral approval means approval of microcurie/cm2) for all other alpha a package design solely by the Comemitters. petent Authority of the country of ori- (2) SCO-II: A solid object on which gin of the design. the limits for SCO-I are exceeded and Unirradiated thorium means thorium on which: containing not more than 10-7 grams (i) The non-fixed contamination on uranium-233 per gram of thorium-232. the accessible surface averaged over 300 Unirradiated uranium means uranium cm2 (or the area of the surface if less containing not more than 2 X 103 Bq of than 300 cm2) does not exceed 400 Bq/ plutonium per gram of uranium-235, cm2 (10⁻² microcurie/cm2) for beta and not more than 9 X 108 Bq of fission prodgamma and low toxicity alpha ucts per gram of uranium-235 and not emitters, or 40 Bq/cm2 (10-3 microcurie/ more than 5 X 10⁻³ g of uranium-236 per cm2) for all other alpha emitters; gram of uranium-235. Uranium-natural, depleted or enriched (ii) The fixed contamination on the means the following: accessible surface averaged over 300 (1)(i) "Natural uranium" means cm2 (or the area of the surface if less chemically separated uranium conthan 300 cm2) does not exceed 8 X 105 Bq/ taining the naturally occurring discm2 (20 microcurie/cm²) for beta and tribution of uranium isotopes (approxigamma and low toxicity alpha mately 99.28% uranium-238 and 0.72% emitters, or 8 x 104 Bq/cm2 (2 microuranium-235 by mass). curies/cm2) for all other alpha (ii) "Depleted uranium" means uraemitters; and nium containing a lesser mass percent- (iii) The non-fixed contamination age of uranium-235 than in natural uraplus the fixed contamination on the innium. accessible surface averaged over 300 (iii) "Enriched uranium" means uracm2 (or the area of the surface if less nium containing a greater mass perthan 300 cm2) does not exceed 8 X 105 Bq/ centage of uranium-235 than 0.72%. cm2 (20 microcuries/cm²) for beta and (2) In all cases listed in this definigamma and low toxicity alpha tion, a very small mass percentage of emitters, or 8 X 104 Bq/cm2 (2 microuranium-234 is present. curies/cm2) for all other alpha [69 FR 3670, Jan. 26, 2004: 69 FR 55116, Sept. emitters. 13. 2004; 69 FR 58843, Oct. 1, 2004; 70 FR 56098, Transport index (TI) means the Sept. 23, 2005; 70 FR 73165, Dec. 9, 2005) dimensionless number (rounded up to the next tenth) placed on the label of a § 173.410 General design requirements. package, to designate the degree of In addition to the requirements of control to be exercised by the carrier subparts A and B of this part, each during transportation. The transport package used for the shipment of Class index is determined by multiplying the 7 (radioactive) materials must be demaximum radiation level in signed so thatmillisieverts (mSv) per hour at 1 m (3.3 (a) The package can be easily hanft) from the external surface of the dled and properly secured in or on a package by 100 (equivalent to the maxconveyance during transport. imum radiation level in millirem per (b) Each lifting attachment that is a hour at 1 m (3.3 ft)). structural part of the package must be Type A quantity means a quantity of designed with a minimum safety factor Class 7 (radioactive) material, the agof three against yielding when used to gregate radioactivity which does not lift the package in the intended manexceed A1 for special form Class 7 (raner, and it must be designed so that dioactive) material of A₂ for normal failure of any lifting attachment under form Class 7 (radioactive) material, excessive load would not impair the where A1 and A₂ values are given in ability of the package to meet other $173.435 or are determined in accordrequirements of this subpart. Any ance with $173.433. other structural part of the package Type B quantity means a quantity of which could be used to lift the package material greater than a Type A quanmust be capable of being rendered inoptity. erable for lifting the package during 655 § 173.411 49 CFR Ch. I (10-1-06 Edition) transport or must be designed with $173.411 Industrial packagings. strength equivalent to that required (a) General. Each industrial packfor lifting attachments. aging must comply with the require- (c) The external surface, as far as ments of this section which specifies practicable, will be free from propackaging tests, and record retention truding features and will be easily deapplicable to Industrial Packaging contaminated. Type 1 (IP-1), Industrial Packaging (d) The outer layer of packaging will Type 2 (IP-2), and Industrial Packaging avoid, as far as practicable, pockets or Type 3 (IP-3). crevices where water might collect. (b) Industrial packaging certification (e) Each feature that is added to the and tests. (1) Each IP-1 must meet the package will not reduce the safety of general design requirements prescribed the package. in $173.410. (f) The package will be capable of (2) Each IP-2 must meet the general withstanding the effects of any acceldesign requirements prescribed in eration, vibration or vibration reso- $173.410 and when subjected to the tests nance that may arise under normal specified in $173.465(c) and (d) or evaluconditions of transport without any deated against these tests by any of the terioration in the effectiveness of the methods authorized by $173.461(a), must prevent: closing devices on the various recep- (i) Loss or dispersal of the radiotacles or in the integrity of the packactive contents; and age as a whole and without loosening (ii) A significant increase in the radior unintentionally releasing the nuts, ation levels recorded or calculated at bolts, or other securing devices even the external surfaces for the condition after repeated use (see $173.24. 173.24a, before the test. and 173.24b). (3) Each IP-3 packaging must meet (g) The materials of construction of the requirements for an IP-1 and an the packaging and any components or IP-2, and must meet the requirements structure will be physically and chemispecified in $173.412(a) through (j). cally compatible with each other and (4) Tank containers may be used as with the package contents. The behav- Industrial package Types 2 or 3 (Type ior of the packaging and the package IP-2 or Type IP-3) provided that: contents under irradiation will be (i) They satisfy the requirements for taken into account. Type IP-1 specified in paragraph (b)(1): (h) All valves through which the (ii) They are designed to conform to package contents could escape will be the standards prescribed in Chapter 6.7, protected against unauthorized operof the United Nations Recommendaation. tions on the Transport of Dangerous (i) For transport by air- Goods, (IBR, see $171.7 of this sub- (1) The temperature of the accessible chapter), "Requirements for the Desurfaces of the package will not exceed sign, Construction, Inspection and 50 °C (122 °F) at an ambient tempera- Testing of Portable Tanks and Multure of 38 °C (100 °F) with no account tiple-Element Gas Containers taken for insulation; (MEGCs)," or other requirements at (2) The integrity of containment will least equivalent to those standards; not be impaired if the package is ex- (iii) They are capable of withstanding posed to ambient temperatures ranging a test pressure of 265 kPa (37.1 psig); and from 40 °C (-40 °F) to +55 °C (131 °F): (iv) They are designed so that any adand ditional shielding which is provided (3) Packages containing liquid conshall be capable of withstanding the tents will be capable of withstanding. static and dynamic stresses resulting without leakage, an internal pressure from handling and routine conditions that produces a pressure differential of of transport and of preventing a loss of not less than 95 kPa (13.8 lb/in2). shielding integrity which would result [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as in more than a 20% increase in the raamended by Amdt. 173-244, 61 FR 20750, May diation level at any external surface of 8, 1996; 64 FR 51919, Sept. 27, 1999] the tank containers. 656 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.412 (5) Tanks, other than tank con- (A) Loss or dispersal of the radiotainers, including DOT Specification active contents; and IM 101 or IM 102 steel portable tanks (B) Loss of shielding integrity which (§§ 178.270. 178.271, 178.272 of this subwould result in more than a 20% inchapter), may be used as Industrial crease in the radiation level at any expackage Types 2 or 3 (Type IP-2) or ternal surface of the intermediate bulk (Type IP-3) for transporting LSA-I and containers. LSA-II liquids and gases as prescribed (c) Except for IP-1 packagings, each in Table 6, provided that they conform offeror of an industrial package must to standards at least equivalent to maintain on file for at least one year those prescribed in paragraph (b)(4). after the latest shipment, and shall (6) Freight containers may be used as provide to the Associate Administrator Industrial packages Types 2 or 3 (Type on request, complete documentation of IP-2) or (Type IP-3) provided that: tests and an engineering evaluation or (i) The radioactive contents are recomparative data showing that the stricted to solid materials; construction methods, packaging de- (ii) They satisfy the requirements for sign, and materials of construction Type IP-1 specified in paragraph (b)(1): comply with that specification. and [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as (iii) They are designed to conform to amended by Amdt. 173-244. 61 FR 20750, May the standards prescribed in the Inter- 8, 1996; 66 FR 45379. 45383, Aug. 28, 2001; 68 FR 75747. Dec. 31, 2003; 69 FR 3673. Jan. 26, 2004; national Organization for Standardiza- 69 FR 55117, Sept. 13. 2004; 69 FR 58843. Oct. 1. tion document ISO 1496-1: "Series 1 2004) Freight Containers-Specifications and Testing-Part 1: General Cargo Con- § 173.412 Additional design requiretainers; excluding dimensions and ratments for Type A packages. ings (IBR, see $171.7 of this subchapter). In addition to meeting the general They shall be designed such that if subdesign requirements prescribed in jected to the tests prescribed in that $173.410. each Type A packaging must document and the accelerations occurbe designed so thatring during routine conditions of trans- (a) The outside of the packaging inport they would prevent: corporates a feature, such as a seal. (A) Loss or dispersal of the radiothat is not readily breakable, and that, active contents; and while intact, is evidence that the pack- (B) Loss of shielding integrity which age has not been opened. In the case of would result in more than a 20% inpackages shipped in closed transport crease in the radiation level at any exvehicles in exclusive use, the cargo ternal surface of the freight containers. compartment, instead of the individual (7) Metal intermediate bulk conpackages, may be sealed. tainers may also be used as Industrial (b) The smallest external dimension package Type 2 or 3 (Type IP-2 or Type of the package is not less than 10 cm (4 IP-3). provided that: inches). (i) They satisfy the requirements for (c) Containment and shielding is Type IP-1 specified in paragraph (b)(1); maintained during transportation and and storage in a temperature range of -40 (ii) They are designed to conform to °C (-40 °F) to 70 °C (158 °F). Special atthe standards prescribed in Chapter 6.5 tention shall be given to liquid conof the United Nations Recommendatents and to the potential degradation tions on the Transport of Dangerous of the packaging materials within the Goods, (IBR, see $171.7 of this subtemperature range. chapter). "Requirements for the Con- (d) The packaging must include a struction and Testing of Intermediate containment system securely closed by Bulk Containers," for Packing Group I a positive fastening device that cannot or II, and if they were subjected to the be opened unintentionally or by prestests prescribed in that document, but sure that may arise within the package with the drop test conducted in the during normal transport. Special form most damaging orientation, they would Class 7 (radioactive) material, as demprevent: onstrated in accordance with $173.469, 657 § 173.413 49 CFR Ch. 1 (10-1-06 Edition) may be considered as a component of terial must be compatible with the the containment system. If the conpackage contents and suitably positainment system forms a separate unit tioned to contact the liquid in the of the package, it must be securely event of leakage; or closed by a positive fastening device (ii) Have a containment system comthat is independent of any other part of posed of primary inner and secondary the package. outer containment components de- (e) For each component of the consigned to assure retention of the liquid tainment system account is taken, contents within the secondary outer where applicable, of radiolytic decomcomponent in the event that the priposition of materials and the generamary inner component leaks. tion of gas by chemical reaction and (1) Each package designed for gases, radiolysis. other than tritium not exceeding 40 (f) The containment system will re- TBq (1080Ci) or noble gases not exceedtain its radioactive contents under the ing the A2 value appropriate for the reduction of ambient pressure to 25 noble gas, will be able to prevent loss kPa (3.6 psi). or dispersal of contents when the pack- (g) Each valve, other than a pressure relief device, is provided with an encloage is subjected to the tests prescribed in $173.466 or evaluated against these sure to retain any leakage. (h) Any radiation shield that encloses tests by any of the methods authorized a component of the packaging specified by § 173.461(a) as part of the containment system will [Amdt. 173-244. 60 FR 50307, Sept. 28. 1995. as prevent the unintentional escape of amended by 66 FR 45379, Aug. 28. 2001: 68 FR that component from the shield. 57633, Oct. 6. 2003) (i) Failure of any tie-down attachment that is a structural part of the $ 173.413 Requirements for Type B packaging, under both normal and acpackages. cident conditions, must not impair the Except as provided in $173.416, each ability of the package to meet other Type B(U) or Type B(M) package must requirements of this subpart. be designed and constructed to meet (j) When evaluated against the perthe applicable requirements specified formance requirements of this section in 10 CFR part 71. and the tests specified in $173.465 or using any of the methods authorized by 173.415 Authorized Type A packages. $173.461(a), the packaging will pre- The following packages are authorvent- (1) Loss or dispersal of the radioized for shipment if they do not conactive contents: and tain quantities exceeding A1 or A₂ as (2) A significant increase in the radiappropriate: ation levels recorded or calculated at (a) DOT Specification 7A (see § 178.350 the external surfaces for the condition of this subchapter) Type A general before the test. packaging. Each offeror of a Specifica- (k) Each packaging designed for liqtion 7A package must maintain on file uids willfor at least one year after the latest (1) Be designed to provide for ullage shipment. and shall provide to DOT on to accommodate variations in temperarequest, complete documentation of ture of the contents, dynamic effects tests and an engineering evaluation or and filling dynamics; comparative data showing that the (2) Meet the conditions prescribed in construction methods, packaging deparagraph (j) of this section when subsign, and materials of construction jected to the tests specified in $ 173.466 comply with that specification. or evaluated against these tests by any (b) Any other Type A packaging that of the methods authorized by also meets the applicable standards for 173.461(a): and fissile materials in 10 CFR part 71 and (3) Eitheris used in accordance with § 173.471. (i) Have sufficient suitable absorbent (c) Any Type B(U) or Type B(M) material to absorb twice the volume of packaging authorized pursuant to the liquid contents. The absorbent ma- $173.416. 658 Pipeline and Hazardous Materials Safety Admin., DOT § 173.417 (d) Any foreign-made packaging that ized until October 1, 2008 if it conforms meets the standards in "IAEA Regulain all aspects to the requirements of tions for the Safe Transport of Radiothis subchapter in effect on October 1, active Material No. TS-R-1" (IBR, see 2003. $171.7 of this subchapter) and bears the [69 FR 3673, Jan. 26, 2004] marking "Type A". Such packagings may be used for domestic and export § 173.417 Authorized fissile materials shipments of Class 7 (radioactive) mapackages. terials provided the offeror obtains the (a) Except as provided in $173.453, applicable documentation of tests and fissile materials containing not more engineering evaluations and maintains than A1 or A₂ as appropriate, must be the documentation on file in accordpackaged in one of the following packance with paragraph (a) of this section. agings: These packagings must conform with (1)(i) Any packaging listed in requirements of the country of origin § 173.415, limited to the Class 7 (radio- (as indicated by the packaging markactive) materials specified in 10 CFR ing) and the IAEA regulations applicapart 71, subpart C; ble to Type A packagings. (ii) Any Type AF, Type B(U)F. or [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as Type B(M)F packaging that meets the amended at 67 FR 61014, Sept. 27, 2002; 68 FR applicable standards for fissile mate- 75742, Dec. 31, 2003; 69 FR 3673. Jan. 26, 2004: rial packages in 10 CFR part 71; or 69 FR 55117, Sept. 13, 2004] (iii) Any Type AF, Type B(U)F, or Type B(M)F packaging that meets the $ 173.416 Authorized Type B packages. applicable requirements for fissile ma- Each of the following packages is auterial packages in Section VI of the thorized for shipment of quantities ex- International Atomic Energy Agency ceeding A1 or A₂, as appropriate: "Regulations for the Safe Transport of (a) Any Type B(U) or Type B(M) Radioactive Material, No. TS-R-1 (IBR. packaging that meets the applicable see $171.7 of this subchapter)." and for requirements of 10 CFR part 71 and which the foreign Competent Authorthat has been approved by the U.S. Nuity certificate has been revalidated by clear Regulatory Commission may be the U.S. Competent Authority, in acshipped pursuant to $173.471. cordance with $173.473. These packages (b) Any Type B(U) or B(M) packaging are authorized only for export and imthat meets the applicable requirements port shipments. in "IAEA Regulations for the Safe (2) A residual "heel" of enriched solid Transport of Radioactive Material, No. uranium hexafluoride may be trans- TS-R-1" (IBR, see $171.7 of this subported without a protective overpack chapter) and for which the foreign in any metal cylinder that meets both Competent Authority Certificate has the requirements of $173.415 and been revalidated by DOT pursuant to $178.350 of this subchapter for Speci- $173.473. These packagings are authorfication 7A Type A packaging, and the ized only for export and import shiprequirements of $173.420 for packagings ments. containing greater than 0.1 kg of ura- (c) Continued use of an existing Type nium hexafluoride. Any such shipment B packaging constructed to DOT Specimust be made in accordance with Table fication 6M. 20WC, or 21WC is author- 2, as follows: 659 $ 173.417 49 CFR Ch. I (10-1-06 Edition) TABLE 2-ALLOWABLE CONTENT OF URANIUM HEXAFLUORIDE (UF₆ "HEEL" IN A SPECIFICATION 7A CYLINDER) Maximum cylinder di- Cylinder volume Maximum Ura- Maximum "Heel" weight per cylinder ameter nium 235-enrichment UF6 Uranium-235 Centi- Liters Cubic feet Inches (weight) meters percent kg lb kg lb 12.7 5 8.8 0.311 100.0 0.045 0.1 0.031 0.07 20.3 8 39.0 1.359 12.5 0.227 0.5 0.019 0.04 30.5 12 68.0 2.410 5.0 0.454 1.0 0.015 0.03 76.0 30 725.0 25.64 5.0 11.3 25.0 0.383 0.84 122.0 48 3,084.0 '108.9 4.5 22.7 50.0 0.690 1.52 122.0 48 4,041.0 21427 4.5 22.7 50.0 0.690 1.52 110 ton. 214 ton (3) DOT Specification 20PF-1, 20PF-2, requirements for fissile material packor 20PF-3 (see $178.356 of this subaging in Section VI of the Interchapter), or Specification 21PF-1A, national Atomic Energy Agency "Reg- 21PF-1B, or 21PF-2 (see $178.358 of this ulations for the Safe Transport of Rasubchapter) phenolic-foam insulated dioactive Material, No. TS-R-1," and overpack with snug fittings inner for which the foreign Competent Aumetal cylinders. meeting all requirethority certificate has been revalidated ments of $173.24, 173.410, 173.412, and by the U.S. Competent Authority in ac- 173.420 and the following: cordance with $173.473. These pack- (i) Handling procedures and packaging criteria must be in accordance agings are authorized only for import with United States Enrichment Corand export shipments; or poration Report No. USEC-651 or ANSI (3) DOT Specifications 20PF-1, 20PF- N14.1 (IBR, see $171.7 of this sub- 2, or 20PF-3 (see $178.356 of this subchapter): and chapter), for DOT Specifications 21PF- (ii) Quantities of uranium 1A or 21PF-1B (see $178.356 of this subhexafluoride are authorized as shown chapter) phenolic-foam insulated overin Table 3 of this section, with each pack with snug fitting inner metal cylpackage assigned a minimum critiinders, meeting all requirements of cality safety index as also shown. §§ 173.24, 173.410, and 173.412. and the fol- (b) Fissile Class 7 (radioactive) matelowing: rials with radioactive content exceed- (i) Handling procedures and packing A, or A₂ must be packaged in one of aging criteria must be in accordance the following packagings: with United States Enrichment Cor- (1) Type B(U), or Type B(M) packporation Report No. USEC-651 or ANSI aging that meets the standards for N14.1; and packaging of fissile materials in 10 CFR part 71, and is approved by the (ii) Quantities of uranium U.S. Nuclear Regulatory Commission hexafluoride are authorized as shown and used in accordance with $173.471; in Table 3, with each package assigned (2) Type B(U) or Type B(M) pack- a minimum criticality safety index as aging that also meets the applicable also shown: TABLE 3-AUTHORIZED QUANTITIES OF URANIUM HEXAFLUORIDE Maximum inner cyclinder Maximum weight of UF6 Maximum U- Minimum criti- Protective overpack diameter contents 235 enrichment (weight/ cality safety specification number index Centimeters Inches Kilograms Pounds percent) 20PF-1 12.7 5 25 55 100.0 0.1 20PF-2 20.3 8 116 255 12.5 0.4 20PF-3 30.5 12 209 460 5.0 1.1 21PF-1A1 or 21PF- 181-276.0 230 2,250 4,950 5.0 5.0 21PF-1A1 or 21PF-1B' 376.0 30 2,282 5,020 5.0 5.0 21PF-21 276.0 230 2,250 4,950 5.0 5.0 660 Pipeline and Hazardous Materials Safety Admin., DOT § 173.420 TABLE 3-AUTHORIZED QUANTITIES OF URANIUM HEXAFLUORIDE-Continued Maximum inner cyclinder Maximum weight of UF6 Maximum U- Minimum criti- Protective overpack diameter contents 235 enrichment (weight/ cality safety specification number index Centimeters Inches Kilograms Pounds percent) 21PF-21 376.0 30 2,282 5,020 5.0 5.0 1 For 76 cm (30 in) cylinders, the maximum H/U atomic ratio is 0.088. 2 Model 30A inner cylinder (reference USEC-651). 3 Model 30B inner cylinder (reference USEC-651). (c) Continued use of an existing § 173.419 Authorized packages-oxifissile material packaging constructed dizing Class 7 (radioactive) mateto DOT Specification 6L, 6M, or 1A2, is rials. authorized until October 1, 2008 if it (a) An oxidizing Class 7 (radioactive) conforms in all respects to the requirematerial, as referenced in the $172.101 ments of this subchapter in effect on table of this subchapter, is authorized October 1, 2003. in quantities not exceeding an A₂ per package, in a DOT Specification 7A [69 FR 3673, Jan. 26, 2004: 69 FR 55118, Sept. 13, 2004] package provided that- (1) The contents are: § 173.418 Authorized packages- (i) Not fissile; pyrophoric Class 7 (radioactive) (ii) Packed in inside packagings of materials. glass, metal or compatible plastic; and (iii) Cushioned with a material that Pyrophoric Class 7 (radioactive) mawill not react with the contents; and terials, as referenced in the $172.101 (2) The outside packaging is made of table of this subchapter, in quantities wood, metal, or plastic. not exceeding A₂ per package must be (b) The package must be capable of transported in DOT Specification 7A meeting the applicable test requirepackagings constructed of materials ments of $173.465 without leakage of that will not react with, nor be decomcontents. posed by, the contents. Contents of the (c) For shipment by air, the maxpackage must beimum quantity in any package may (a) In solid form and must not be not exceed 11.3 kg (25 pounds). fissile unless excepted by $173.453; [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as (b) Contained in sealed and corrosion amended at 66 FR 45380, Aug. 28, 2001] resistant receptacles with positive closures (friction or slip-fit covers or stop- § 173.420 Uranium hexafluoride pers are not authorized); (fissile, fissile excepted and non- (c) Free of water and contaminants fissile). that would increase the reactivity of (a) In addition to any other applicathe material; and ble requirements of this subchapter, (d) Inerted to prevent self-ignition quantities greater than 0.1 kg of fissile, during transport by eitherfissile excepted or non-fissile uranium (1) Mixing with large volumes of hexafluoride must be offered for transinerting materials. such as graphite, portation as follows: dry sand, or other suitable inerting (1) Before initial filling and during material, or blended into a matrix of periodic inspection and test, packhardened concrete; or agings must be cleaned in accordance with American National Standard (2) Filling the innermost receptacle N14.1 (IBR, see $171.7 of this subwith an appropriate inert gas or liquid. chapter). (e) Pyrophoric Class 7 (radioactive) (2) Packagings must be designed, fabmaterials transported by aircraft must ricated, inspected, tested and marked be packaged in Type B packages. in accordance with- [Amdt. 173-244, 60 FR 50307. Sept. 28, 1995, as (1) American National Standard N14.1 amended at 68 FR 45038, July 31. 2003; 70 FR in effect at the time the packaging was 56098, Sept. 23, 2005] manufactured; 661 § 173.421 49 CFR Ch. I (10-1-06 Edition) (ii) Specifications for Class DOT-106A formed in accordance with the Amermulti-unit tank car tanks (see §§ 179.300 ican National Standard N14.1. and 179.301 of this subchapter); or (d) Non-fissile uranium hexafluoride, (iii) Section VIII of the ASME Code in quantities of less than 0.1 kg, may (IBR, see $171.7 of this subchapter). be shipped in packaging that meets provided the packaging- §§ 173.24, 173.24a, and 173.410. (A) Was manufactured on or before June 30, 1987; [69 FR 3675, Jan. 26, 2004; 69 FR 55118. Sept. (B) Conforms to the edition of the 13, 2004] ASME Code in effect at the time the § 173.421 Excepted packages for limpackaging was manufactured; ited quantities of Class 7 (radio- (C) Is used within its original design active) materials. limitations: and (D) Has shell and head thicknesses (a) A Class 7 (radioactive) material that have not decreased below the minwith an activity per package which imum value specified in the following does not exceed the limited quantity table: package limits specified in Table 4 in $173.425, and its packaging, are ex- Minimum thick- Packaging model ness; millimeters cepted from requirements in this sub- (inches) chapter for specification packaging. labeling. marking (except for the UN 1S, 2S 1.58 (0.062) 5A, 5B, 8A 3.17 (0.125) identification number marking re- 12A, 12B 4.76 (0.187) quirement described in $173.422(a)). and 30B 7.93 (0.312) if not a hazardous substance or haz- 48A, F, X, and Y 12.70 (0.500) ardous waste, shipping papers, and the 48T. O. OM, OM Allied, HX, H, and G 6.35 (0.250) requirements of this subpart if: (3) Each package shall be designed so (1) Each package meets the general that it will: design requirements of 173.410; (i) withstand a hydraulic test at an (2) The radiation level at any point internal pressure of at least 1.4 MPa on the external surface of the package (200 psi) without leakage: does not exceed 0.005 mSv/hour (0.5 (ii) withstand the test specified in mrem/ hour); $173.465(c) without loss or dispersal of (3) The nonfixed (removable) radiothe uranium hexafluoride; and active surface contamination on the (iii) withstand the test specified in 10 external surface of the package does CFR 71.73(c)(4) without rupture of the not exceed the limits specified in containment system. $173.443(a): (4) Uranium hexafluoride must be in (4) The outside of the inner packsolid form. aging or, if there is no inner packaging, (5) The volume of solid uranium the outside of the packaging itself hexafluoride, except solid depleted urabears the marking "Radioactive"; nium hexafluoride, at 20 °C (68 °F) may not exceed 61% of the certified volu- (5) The package does not contain fissile material unless excepted by metric capacity of the packaging. The volume of solid depleted uranium $173.453. hexafluoride at 20 °C (68 °F) may not (6) The material is otherwise preexceed 62% of the certified volumetric pared for shipment as specified in accapacity of the packaging. cordance with $173.422. (6) The pressure in the package at 20 (b) A limited quantity of Class 7 (ra- °C (68 °F) must be less than 101.3 kPa dioactive) material that is a hazardous (14.8 psig). substance or a hazardous waste, is not (b) Each packaging for uranium subject to the provisions in $172.203(d) hexafluoride must be periodically inor $172.204(c)(4) of this subchapter. spected, tested, marked and otherwise [Amdt. 173-244. 60 FR 50307, Sept. 28, 1995, as conform with the American National amended at 69 FR 3675, Jan. 26. 2004: 70 FR Standard N14.1. 56098, Sept. 23. 2005) (c) Each repair to a packaging for uranium hexafluoride must be per- 662 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.425 § 173.422 Additional requirements for § 173.424 Excepted packages for radioexcepted packages containing Class active instruments and articles. 7 (radioactive) materials. A radioactive instrument or article An excepted package of Class 7 (raand its packaging are excepted from redioactive) material that is prepared for quirements in this subchapter for specshipment under the provisions of ification packaging. labeling, marking 173.421, § 173.424. $173.426, or $173.428 is (except for the UN identification numnot subject to any additional requireber marking requirement described in ments of this subchapter, except for 173.422(a)). and if not a hazardous subthe following: stance or hazardous waste, shipping pa- (a) The outside of each package must be marked with the four digit UN idenpers and the requirements of this subtification number for the material prepart if: ceded by the letters UN, as shown in (a) Each package meets the general column (4) of the Hazardous Materials design requirements of § 173.410; Table in $172.101 of this subchapter: (b) The activity of the instrument or (b) Sections 171.15 and 171.16 of this article does not exceed the relevant subchapter, pertaining to the reporting limit listed in Table 4 in $173.425: of incidents; (c) The total activity per package (c) Sections 174.750, 175.700(b). and does not exceed the relevant limit list- 176.710 of this subchapter (depending on ed in Table 4 in $173.425; the mode of transportation), pertaining (d) The radiation level at 10 cm (4 in) to the reporting of decontamination; from any point on the external surface (d) The training requirements of subof any unpackaged instrument or artipart H of part 172 of this subchapter; cle does not exceed 0.1 mSv/hour (10 and mrem/hour): (e) For materials that meet the defi- (e) The active material is completely nition of a hazardous substance or a enclosed by non-active components (a hazardous waste, the shipping paper redevice performing the sole function of quirements of subpart C of part 172 of containing radioactive material shall this subchapter. not be considered to be an instrument [69 FR 3675. Jan. 26, 2004] or manufactured article): (f) The radiation level at any point § 173.423 Requirements for multiple hazard limited quantity Class 7 (raon the external surface of a package dioactive) materials. bearing the article or instrument does not exceed 0.005 mSv/hour (0.5 mrem/ (a) Except as provided in § 173.4, when hour). or, for exclusive use domestic a limited quantity radioactive material meets the definition of another shipments, 0.02 mSv/hour (2 mrem/ hazard class or division, it must behour): (1) Classed for the additional hazard; (g) The nonfixed (removable) radio- (2) Packaged to conform with the reactive surface contamination on the quirements specified in $173.421(a)(1) external surface of the package does through (a)(5) or $173.424(a) through not exceed the limits specified in (g), as appropriate; and $173.443(a): (3) Offered for transportation in ac- (h) Except as provided in $173.426, the cordance with the requirements applipackage does not contain more than 15 cable to the hazard for which it is g of uranium-235; and classed. (i) The package is otherwise prepared (b) A limited quantity Class 7 (radiofor shipment as specified in § 173.422. active) material which is classed other than Class 7 in accordance with this [69 FR 3675, Jan. 26, 2004] subchapter is excepted from the requirements of $$ 173.422(a), 172.203(d), § 173.425 Table of activity limits-excepted quantities and articles. and 172.204(c)(4) of this subchapter if the entry "Limited quantity radio- The limits applicable to instruments. active material" appears on the shiparticles. and limited quantities subject ping paper in association with the to exceptions under §§ 173.421 and 173.424 basic description. are set forth in table 4 as follows: 663 § 173.426 49 CFR Ch. I (10-1-06 Edition) TABLE 4-ACTIVITY LIMITS FOR LIMITED QUANTITIES, INSTRUMENTS, AND ARTICLES Instruments and articles Nature of contents Limited quantity package limits 1 Limits for each instrument or article 1 Package limits 1 Solids: Special form 10-2 A, A1 10-3 A1 Normal form 10-2 A₂ A2 10-3 Az Liquids: Tritiated water: <0.0037 TBq/L (0.1 Ci/L) 37 TBQ (1,000 Ci) 0.0037 TBq to 0.037 TBq/L 3.7 TBq (100 Ci) (0.1 Ci to 1.0 CI/L). >0.037 TBq/L (1.0 Ci/L) 0.037 TBq (1.0 Ci) Other Liquids 10-3 A2 10-1 A₂ 10-4 A2 Gases: Tritium 2 2 x 10-2 A₂ 2 x 10-1 A2 2 x 10-2 A2 Special form 10-3 A1 10- A, 10-3 A, Normal form 10⁻³ A2 10-2 A₂ 10-3 A₂ 1 For mixtures of radionuclides see § 173.433(d). 2These values also apply to tritium in activated tuminous paint and tritium adsorbed on solid carriers. [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as § 173.427 Transport requirements for amended by Amdt. 173-244, 61 FR 20751. May low specific activity (LSA) Class 7 8. 1996; 63 FR 52849, Oct. 1. 1998; 65 FR 58630, (radioactive) materials and surface Sept. 29, 2000; 66 FR 45383. Aug. 28, 2001; 69 FR contaminated objects (SCO). 3676, Jan. 26, 2004] (a) In addition to other applicable re- § 173.426 Excepted packages for artiquirements specified in this subcles containing natural uranium or chapter, LSA materials and SCO, unthorium. less excepted by paragraph (c) or (d) of this section, must be packaged in ac- A manufactured article in which the cordance with paragraph (b) of this secsole Class 7 (radioactive) material contion and must be transported in actent is natural uranium, unirradiated cordance with the following conditions: depleted uranium or natural thorium, (1) The external dose rate may not and its packaging, are excepted from exceed an external radiation level of 10 the requirements in this subchapter for mSv/h (1 rem/h) at 3 m from the specification packaging, labeling, unshielded material: marking (except for the UN identifica- (2) The quantity of LSA and SCO mation number marking requirement deterial in any single conveyance may scribed in § 173.422(a)). and if not a haznot exceed the limits specified in Table ardous substance or hazardous waste, 5; shipping papers and the requirements (3) LSA material and SCO that are or of this subpart if: contain fissile material must conform (a) Each package meets the general to the applicable requirements of design requirements of § 173.410; $173.453; (b) The outer surface of the uranium (4) Packaged and unpackaged Class 7 (radioactive) materials must conform or thorium is enclosed in an inactive to the contamination control limits sheath made of metal or other durable specified in $173.443; protective material; (5) External radiation levels may not (c) The conditions specified in exceed those specified in 173.441; and $173.421(a) (2), (3) and (4) are met; and (6) For LSA material and SCO con- (d) The article is otherwise prepared signed as exclusive use: for shipment as specified in $173.422. (i) Shipments shall be loaded by the consignor and unloaded by the con- [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as amended by Amdt. 173-244, 61 FR 20752, May signee from the conveyance or freight 8, 1996: 69 FR 3676, Jan. 26, 2004] container in which originally loaded; (ii) There may be no loose radioactive material in the conveyance; however, when the conveyance is the 664 Pipeline and Hazardous Materials Safety Admin., DOT § 173.427 packaging, there may not be any leak- (i) Specification 103CW, 111A60W7 age of radioactive material from the ($$173.31, and 179.201-1 to 179.201-11 of conveyance; this subchapter) tank cars. Bottom (iii) Packaged and unpackaged Class openings in tanks are prohibited: or 7 (radioactive) materials must be (ii) Specification MC 310, MC 311, MC braced so as to prevent shifting of lad- 312, MC 331 or DOT 412 $178.348 or ing under conditions normally incident $178.337 of this subchapter) cargo tank to transportation: motor vehicles. Bottom outlets are not (iv) Specific instructions for mainteauthorized. Trailer-on-flat-car service nance of exclusive use shipment conis not authorized. trols shall be provided by the offeror to (c) LSA material and SCO in groups the carrier. Such instructions must be included with the shipping paper infor- LSA-I and SCO-I may be transported mation; unpackaged under the following condi- (v) Except for shipments of tions: unconcentrated uranium or thorium (1) All unpackaged material, other ores, the transport vehicle must be than ores containing only naturally OCplacarded in accordance with subpart F curring radionuclides, shall be transof part 172 of this subchapter; ported in such a manner that under (vi) For domestic transportation normal conditions of transport there only. packaged and unpackaged Class 7 will be no escape of the radioactive (radioactive) materials containing less contents from the conveyance nor will than an A2 quantity are excepted from there be any loss of shielding: the marking and labeling requirements (2) Each conveyance must be under of this subchapter. However, the exteexclusive use, except when only transrior of each package or unpackaged porting SCO-I on which the contamina- Class 7 (radioactive) materials must be tion on the accessible and the inaccesstenciled or otherwise marked "RAsible surfaces is not greater than 4.0 DIOACTIVE-LSA" or "RADIO- Bq/cm2 for beta and gamma emitters ACTIVE-SCO", as appropriate, and and low toxicity alpha emitters and 0.4 packages or unpackaged Class 7 (radio- Bq/cm2 for all other alpha emitters; active) materials that contain a hazand ardous substance must be stenciled or otherwise marked with the letters (3) For SCO-I where it is suspected that non-fixed contamination exists on "RQ" in association with the description in this paragraph (a) (6) (vi); and inaccessible surfaces in excess of the (vii) Transportation by aircraft is values specified in paragraph (c)(2) of prohibited except when transported in this section, measures shall be taken an industrial package in accordance to ensure that the radioactive material with Table 6 of this section, or in an is not released into the conveyance or authorized Type A or Type B package. to the environment. (b) Except as provided in paragraph (d) LSA and SCO that exceed the (c) of this section, LSA material and packaging limits in this section must SCO must be packaged as follows: be packaged in accordance with 10 CFR (1) In an industrial package (IP-1, IPpart 71. 2 or IP-3; $173.411), subject to the limi- (e) Tables 5 and 6 are as follows: tations of Table 6; (2) In a DOT Specification 7A TABLE 5-CONVEYANCE ACTIVITY LIMITS FOR (§ 178.350 of this subchapter) Type A LSA MATERIAL AND SCO package; (3) In any Type B(U) or B(M) pack- Activity limit for aging authorized pursuant to $ 173.416; Nature of material convey- (4) In a packaging which meets the ances requirements of $173.24, 173.24a, and 1. LSA-I No limit. 173.410, but only for domestic transpor- 2. LSA-II and LSA-III: Non-combustible solids No limit. tation of an exclusive use shipment 3. LSA-II and LSA-III; Combustible solids and all 100 A₂ that is less than an A₂ quantity. liquids and gases. (5) For exclusive use transport of liq- 4. SCO 100 A2 uid LSA-I only, in either: 665 $ 173.428 49 CFR Ch. I (10-1-06 Edition) TABLE 6-INDUSTRIAL PACKAGE INTEGRITY $ 173.431 Activity limits for Type A and REQUIREMENTS FOR LSA MATERIAL AND SCO Type B packages. Industrial pack- (a) Except for LSA material and SCO, aging type a Type A package may not contain a Non quantity of Class 7 (radioactive) mate- Exclu- Contents exclusive rials greater than A, for special form sive use use Class 7 (radioactive) material or A₂ for shipment shipnormal form Class 7 (radioactive) mament terial as listed in $173.435, or, for Class 1. LSA-I: 7 (radioactive) materials not listed in Solid IP-1 IP-1 $173.435, as determined in accordance Liquid IP-1 IP-2 2. LSA-II: with $173.433. Solid IP-2 IP-2 (b) The limits on activity contained Liquid and gas IP-2 IP-3 in a Type B(U) or Type B(M) package 3. LSA-III IP-2 IP-3 4. SCO-I IP-1 IP-1 are those prescribed in $173.416 and 5. SCO-II IP-2 IP-2 173.417, or in the applicable approval certificate under §§ 173.471, 173.472 or [69 FR 3676, Jan. 26, 2004; 69 FR 55118, Sept. 173.473. 13. 2004; 69 FR 58843, Oct. 1, 2004; 70 FR 56098, [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as Sept. 23, 2005] amended at 69 FR 3677. Jan. 26, 2004) § 173.428 Empty Class 7 (radioactive) $173.433 Requirements for determaterials packaging. mining basic radionuclide values, A packaging which previously conand for the listing of radionuclides tained Class 7 (radioactive) materials on shipping papers and labels. and has been emptied of contents as far (a) For individual radionuclides listas practical, is excepted from the shiped in the table in § 173.435 and $173.436: ping paper and marking (except for the (1) A1 and A₂ values are given in the UN identification number marking retable in $173.435; and quirement described in $173.422(a)) re- (2) Activity concentration exemption quirements of this subchapter. provalues and consignment activity exvided that- (a) The packaging meets the requireemption values are given in the table in $173.436. ments of $173.421(a) (2), (3), and (5) of (b) For individual radionuclides this subpart; which are not listed in the tables in (b) The packaging is in unimpaired condition and is securely closed so that $ 173.435 or $173.436: there will be no leakage of Class 7 (ra- (1) the radionuclide values in Tables 7 dioactive) material under conditions or 8 of this section may be used; or normally incident to transportation; (2) other basic radionuclide values (c) The outer surface of any uranium may be used provided they are first apor thorium in its structure is covered proved by the Associate Administrator with an inactive sheath made of metal or, for international transport, multior some other substantial material: lateral approval is obtained from the (d) Internal contamination does not pertinent Competent Authorities. exceed 100 times the limits in (c) In calculating A1 or A₂ values for § 173.443(a): a radionuclide not listed in the table in (e) Any labels previously applied in $173.435: conformance with subpart E of part 172 (1) Where the chemical form of each of this subchapter are removed, obliterradionuclide is known, it is permissible ated, or covered and the "Empty" label to use the A₂ value related to its soluprescribed in $172.450 of this subchapter bility class as recommended by the is affixed to the packaging: and International Commission on Radio- (f) The packaging is prepared for logical Protection, if the chemical shipment as specified in $173.422. forms under both normal and accident [Amdt. 173-244, 60 FR 50307, Sept. 28. 1995, as conditions of transport are taken into amended by Amdt. 173-244, 61 FR 20752, May consideration. 8, 1996; 64 FR 51919, Sept. 27, 1999: 69 FR 3677. (2) A single radioactive decay chain Jan. 26, 2004] in which the radionuclides are present 666 Pipeline and Hazardous Materials Safety Admin., DOT § 173.433 in their naturally-occurring propor- (3) If the package contains both spetions, and in which no daughter nuclide cial and normal form Class 7 (radiohas a half life either longer than 10 active) material, the activity which days or longer than that of the parent may be transported in a Type A packnuclide, will be considered as a single age must satisfy: radionuclide, and the activity to be taken into account and the A, or A₂ value to be applied will be those cor- j responding to the parent nuclide of Where: that chain. Otherwise, the parent and daughter nuclides will be considered as The symbols are defined as in paragraphs a mixture of different nuclides. (d)(2) and (d)(3) of this section. (d) Mixtures of radionuclides whose (4) Alternatively, the A, value for a identities and respective activities are mixture of special form material may known must conform to the following be determined as follows: conditions: 1 (1) For special form Class 7 (radio- A1 for mixture = active) material, the activity which may be transported in a Type A package must satisfy: Where: f(i) is the fraction of activity for radionuclide i in the mixture; and i A,(i) is the appropriate A, value for radionuclide 1. Where: B(i) is the activity of radionuclide i in spe- (5) Alternatively, the A₂ value for cial form; and mixtures of normal form material may A, (i) is the A, value for radionuclide i. be determined as follows: (2) For normal form Class 7 (radioactive) material, the activity which A₂ for mixture = f(i) may be transported in a Type A package must satisfy: Where: f(1) is the fraction of activity for normal form radionuclide 1 in the mixture; and j A₂(i) is the appropriate A2 value for radio- Where: nuclide i. C(j) is the activity of radionuclide J in nor- (6) The exempt activity concentramal form; and tion for mixtures of nuclides may be A₂(j) is the A2 value for radionuclide j. determined as follows: 1 Exempt activity concentration limit for mixture = Where: (7) The activity limit for an exempt f(i) is the fraction of activity concentration consignment for mixtures of nuclides of nuclide 1 in the mixture; and [A](i) is the activity concentration for exempt material may be determined as follows: containing nuclide i. 667 $ 173.433 49 CFR Ch. I (10-1-06 Edition) 1 Exempt consignment activity limit for mixture = Σ f(i) A(i) Where: graphs (d)(6) and (d)(7) of this section. f(i) is the fraction of activity of nuclide i in Groups may be based on the total alpha the mixture; and activity and the total beta/gamma ac- A(i) is the activity limit for exempt consignments for nuclide i. tivity when these are known, using the lowest [A] or A values for the alpha (e) When the identity of each nuclide emitters or beta/gamma emitters, reis known but the individual activities spectively. of some of the radionuclides are not (g) Shipping papers and labeling. For known, the radionuclides may be mixtures of radionuclides, the radiogrouped and the lowest A, or A2 value, nuclides (n) that must be shown on as appropriate, for the radionuclides in shipping papers and labels in accordeach group may be used in applying the ance with $172.203 and 172.403 of this formulas in paragraphs (d)(1) through subchapter, respectively, must be de- (d)(5) of this section. Groups may be termined on the basis of the following based on the total alpha activity and formula: the total beta/gamma activity when these are known, using the lowest A1 or A₂ values for the alpha emitters or M= beta/gamma emitters, respectively. i=1 A₀ i=l A(i) (f) When the identity of each nuclide Where: is known but the individual activities of some of the radionuclides are not n + m represents all the radionuclides in the mixture; known, the radionuclides may be m are the radionuclides that do not need to grouped and the lowest [A] (activity be considered; concentration for exempt material) or am is the activity of radionuclide 1 in the A (activity limit for exempt consignmixture; and ment) value, as appropriate, for the A(i) is the A, or A₂ value, as appropriate for radionuclides in each group may be radionuclide 1. used in applying the formulas in para- (h) Tables 7 and 8 are as follows: TABLE 7-GENERAL VALUES FOR A, AND A₂ A, A2 Radioactive contents (TBq) (Ci) (TBq) (Ci) 1. Only beta or gamma emitting nuclides are known to be present 1 10- 2.7 10° 2x 10-2 5.4 x 10-1 2. Only alpha emitting nuclides are known to be present 2 10-1 5.4 X 10° 9 10-: 2.4 10-3 3. No relevant data are available 1 10 2.7 X 10⁻² 9 X 10-5 2.4 10⁻³ TABLE 8-GENERAL EXEMPTION VALUES Activity concentration for ex- Activity limits for exempt con- Redioactive contents empt material signments (Bq/g) (Ci/g) (Bq) Ci) 1. Only beta or gamma emitting nuclides are known to be present 1 10¹ 2.7 X 1 10⁴ 2.7 10-7 2. Only alpha emitting nuclides are known to be present 1 10- 2.7 X 10-12 1 103 2.7 10-* 3. No relevant data are available 1 10- 2.7 X 10-12 1 103 2.7 10-8 [69 FR 3677, Jan. 26, 2004; 69 FR 55119, Sept. 13, 2004] 668 Pipeline and Hazardous Materials Safety Admin., DOT § 173.435 § 173.434 Activity-mass relationships for uranium and natural thorium. The table of activity-mass relationships for uranium and natural thorium are as follows: Specific activity Thorium and uranium enrichment '(WI% 235 U present) TBq/gram Grams/Tbq Ci/gram Grams/Ci 0.45 (depleted) 1.9x10-8 5.4x107 5.0x10-7 2.0x10* 0.72 (natural) 2.6x10-* 3.8x107 7.1x10-7 1.4x10* 1.0 2.8x10-* 3.6x107 7.6x10-7 1.3x10* 1.5 3.7x10-* 2.7x107 1.0x10-6 1.0x105 5.0 1.0x10-7 1.0x107 2.7x10-6 3.7x105 10.0 1.Bx10-7 5.6x10* 4.8x10-6 2.1x105 20.0 3.7x10-7 2.7x10 1.0x10-s 1.0x105 35.0 7.4x10-7 1.4x108 2.0x10-5 5.0x104 50.0 9.3x10-7 1.1x10ᵃ 2.5x10-1 4.0x104 90.0 2.1x10-* 4.7x105 5.8x10-5 1.7x104 93.0 2.6x10-6 3.9x105 7.0x10-s 1.4x104 95.0 3.4x10-6 3.0x105 9.1x10-3 1.1x104 Natural thorium 8.1x10-9 1.2x10* 2.2x10-7 4.6x106 ¹The figures for uranium include representative values for the activity of uranium-234 which is concentrated during the enrichment process. The activity for thorium includes the equilibrium concentration of thorium-228. [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as amended by 63 FR 52849, Oct. 1. 1998] § 173.435 Table of A1 and A2 values for radionuclides. The table of A, and A₂ values for radionuclides is as follows: Symbol of Element and Specific activity radionuclide atomic number A1 (TBq) A1 (Ci)b A2 (TBq) A₂ (Ci)ᵇ (TBq/g) (Ci/g) Ac-225 (a) Actinium (89) 8.0x10-1 2.2x101 6.0x10-3 1.6x10-1 2.1x10³ 5.8x104 Ac-227 (a) 9.0x10-1 2.4x101 9.0x10-5 2.4x10-3 2.7 7.2x101 Ac-228 6.0x10-1 1.6x101 5.0x10⁻¹ 1.4x10' 8.4x104 2.2x10 Ag-105 Silver (47) 2.0 5.4x10' 2.0 5.4x101 1.1x10³ 3.0x104 Ag-108m (a) 7.0x10-¹ 1.9x101 7.0x10-1 1.9x101 9.7x10-1 2.6x101 Ag-110m (a) 4.0x10~! 1.1x101 4.0x10-1 1.1x10¹ 1.8x102 4.7x10³ Ag-111 2.0 5.4x101 6.0x10-1 1.6x101 5.8x103 1.6x10 Al-26 Aluminum (13) 1.0x10-1 2.7 1.0x10-1 2.7 7.0x10-4 1.9x10-2 Am-241 Americium (95) 1.0x101 2.7x102 1.0x10-3 2.7x10-2 1.3x10-1 3.4 Am-242m (a) 1.0x101 2.7x102 1.0x10-3 2.7x10-2 3.6x10-1 1.0x10' Am-243 (a) 5.0 1.4x102 1.0x10-3 2.7x10-2 7,4x10-3 2.0x10-1 Ar-37 Argon (18) 4.0x101 1.1x10³ 4.0x101 1.1x103 3.7x103 9.9x104 Ar-39 4.0x10' 1.1x10³ 2.0x101 5.4x102 1.3 3.4x101 Ar-41 3.0x10-1 8.1 3.0x10⁻¹ 8.1 1.5x10 4.2x107 As-72 Arsenic (33) 3.0x10~¹ 8.1 3.0x10-1 8.1 6.2x104 1.7x10ᵃ As-73 4.0x10' 1.1x10³ 4.0x101 1.1x10³ 8.2x102 2.2x104 As-74 1.0 2.7x10' 9.0x10-1 2.4x10' 3.7x103 9.9x10* As-76 3.0x10-1 8.1 3.0x10-1 8.1 5.Bx104 1.6x10 As-77 2.0x101 5.4x102 7.0x10-1 1.9x10' 3.9x104 1.0x108 At-211 (a) Astatine (85) 2.0x101 5.4x102 5.0x10-1 1.4x10' 7.6x104 2.1x10 Au-193 Gold (79) 7.0 1.9x102 2.0 5.4x10' 3.4x104 9.2x105 Au-194 1.0 2.7x101 1.0 2.7x10' 1.5x10* 4.1x105 Au-195 1.0x10' 2.7x102 6.0 1.6x102 1.4x102 3.7x10" Au-198 1.0 27x101 6.0x10-1 1.6x101 9.0x10s 2.4x105 Au-199 1.0x10' 2.7x102 6.0x10-¹ 1.6x10' 7.7x10³ 2.1x105 Ba-131 (a) Barium (56) 2.0 5.4x101 2.0 5.4x10' 3.1x10* 8.4x104 Ba-133 3.0 8.1x101 3.0 8.1x10' 9.4 2.6x102 Ba-133m 2.0x10' 5.4x102 6.0x10-1 1.6x10' 2.2x104 6.1x105 Ba-140 (a) 5.0x10-1 1.4x10' 3.0x10-¹ 8.1 2.7x103 7.3x104 Be-7 Beryllium (4) 2.0x10' 5.4x102 2.0x10' 5.4x102 1.3x104 3.5x105 Be-10 4.0x10' 1.1x10³ 6.0x10-1 1.6x10' 8.3x10-4 2.2x10-2 BI-205 Bismuth (83) 7.0x10-1 1.9x10' 7.0x10-1 1.9x10' 1.5x103 4.2x104 Bi-206 3.0x10-¹ 8.1 3.0x10-1 8.1 3.8x103 1.0x105 Bi-207 7.0x10-1 1.9x101 7.0x10-1 1.9x10' 1.9 5.2x101 Bi-210 1.0 2.7x101 6.0x10-1 1.6x101 4.6x103 1.2x105 Bi-210m (a) 6.0x10-1 1.6x101 2.0x10-2 5.4x10-¹ 2.1x10-5 5.7x10-4 Bi-212 (a) 7.0x10-1 1.9x10' 6.0x10-¹ 1.6x101 5.4x105 1.5x107 Bk-247 Berkelium (97) 8.0 2.2x102 8.0x10-* 2.2x10-2 3.8x10-2 1.0 Bk-249 (a) 4.0x10' 1.1x103 3.0x10-1 8.1 6.1x101 1.6x10³ Br-76 Bromine (35) 4.0x10-1 1.1x10' 4.0x10-1 1.1x10' 9.4x104 2.5x10 Br-77 3.0 8.1x10' 3.0 8.1x101 2.6x104 7.1x106 669 § 173.435 49 CFR Ch. I (10-1-06 Edition) Symbol of Element and Specific activity radionuclide atomic number A, (TBq) A₁ (Ci)b A₂ (TBq) A2 (CI)* (TBq/g) (Ci/g) Br-82 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 4.0x104 1.1x108 C-11 Carbon (6) 1.0 2.7x101 6.0x10~1 1.6x101 3.1x107 8.4x108 C-14 4.0x101 1.1x103 3.0 8.1x101 1.6x10-1 4.5 Ca-41 Calcium (20) Unlimited Unlimited Unlimited Unlimited 3.1x10-3 8.5x10~2 Ca-45 4.0x101 1.1x10³ 1.0 2.7x10' 6.6x102 1.8x104 Ca-47 (a) 3.0 8.1x101 3.0x10-1 8.1 2.3x104 6.1x105 Cd-109 Cadmium (48) 3.0x101 8.1x102 2.0 5.4x10' 9.6x101 2.6x10³ Cd-113m 4.0x101 1.1x103 5.0x10-1 1.4x10' 6.3 2.2x102 Cd-115 (a) 3.0 8.1x101 4.0x10-1 1.1x101 1.9x104 5.1x105 Cd-115m 5.0x10-1 1.4x10' 5.0x10-1 1.4x101 9.4x102 2.5x104 Ce-139 Cerium (58) 7.0 1.9x102 2.0 5.4x101 2.5x102 6.8x103 Ce-141 2.0x10' 5.4x102 6.0x10-1 1.6x10' 1.1x103 2.Bx104 Ce-143 9.0x10-' 2.4x10' 6.0x10-1 1.6x101 2.5x104 6.6x105 Ce-144 (a) 2.0x10-1 5.4 2.0x10-1 5.4 1.2x102 3.2x10³ Cf-248 Californium (98) 4.0x10' 1.1x103 6.0x10-3 1.6x10-2 5.8x101 1.6x103 Cf-249 3.0 8.1x101 8.0x10-* 2.2x10-2 1.5x10-1 4.1 Cf-250 2.0x10' 5.4x102 2.0x10-3 5.4x10-2 4.0 1.1x102 Cf-251 7.0 1.9x102 7.0x10-* 1.9x10-2 5.9x10-2 1.6 Cf-252 (h) 5.0x10-2 1.4 3.0x10-3 8.1x10-2 2.0x10' 5.4x102 Cf-253 (a) 4.0x101 1.1x109 4.0x10-2 1.1 1.1x10³ 2.9x10* Cf-254 1.0x10-3 2.7x10-2 1.0x10-3 2.7x10-2 3.1x102 8.5x103 CI-36 Chlorine (17) 1.0x10' 2.7x102 6.0x10- 1.8x10' 1.2x10-3 3.3x10-2 CI-38 2.0x10-1 5.4 2.0x10-1 5.4 4.9x108 1.3x10* Cm-240 Curium (96) 4.0x101 1.1x10³ 2.0x10-2 5.4x10-1 7.5x102 2.0x104 Cm-241 2.0 5.4x101 1.0 2.7x10' 6.1x102 1.7x104 Cm-242 4.0x101 1.1x103 1.0x10-2 2.7x10-1 1.2x102 3.3x103 Cm-243 9.0 2.4x102 1.0x10-3 2.7x10-2 1.9 5.2x101 Cm-244 2.0x101 5.4x102 2.0x10-3 5.4x10-2 3.0 8.1x101 Cm-245 9.0 2.4x102 9.0x10-4 2.4x10-2 6.4x10-3 1.7x10-1 Cm-246 9.0 2.4x102 9.0x10-4 2.4x10-2 1.1x10-2 3.1x10-1 Cm-247 (a) 3.0 8.1x101 1.0x10-3 2.7x10-2 3.4x10-s 9.3x10~3 Cm-248 2.0x10-2 5.4x10-1 3.0x10~4 8.1x10-3 1.6x10-4 4.2x10-3 Co-55 Cobalt (27) 5.0x10-1 1.4x10' 5.0x10-1 1.4x101 1.1x105 3.1x106 Co-56 3.0x10⁻¹ 8.1 3.0x10-1 8.1 1.1x10³ 3.0x104 Co-57 1.0x10' 2.7x102 1.0x101 2.7x102 3.1x102 8.4x10³ Co-58 1.0 2.7x101 1.0 2.7x101 1.2x10s 3.2x10* Co-58m 4.0x101 1.1x10³ 4.0x101 1.1x10 2.2x105 5.9x10° Co-60 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 4.2x10' 1.1x103 Cr-51 Chromium (24) 3.0x10' B.1x10z 3.0x10' 8.1x102 3.4x103 9.2x104 Cs-129 Cesium (55) 4.0 1.1x102 4.0 1.1x102 2.8x104 7.6x106 Cs-131 3.0x101 8.1x102 3.0x10' 8.1x102 3.8x103 1.0x105 Cs-132 1.0 2.7x101 1.0 2.7x10' 5.7x103 1.5x105 Cs-134 7.0x10-1 1.9x101 7.0x10-1 1.9x10' 4.8x101 1.3x103 Cs-134m 4.0x101 1.1x103 6.0x10-1 1.6x10' 3.0x105 8.0x106 Cs-135 4.0x101 1.1x103 1.0 2.7x101 4.3x10-5 1.2x10-3 Cs-136 5.0x10-1 1.4x10' 5.0x10-1 1.4x101 2.7x103 7.3x104 Cs-137 (a) 2.0 5.4x101 6.0x10-1 1.6x101 3.2 8.7x10' Cu-64 Copper (29) 6.0 1.6x102 1.0 2.7x101 1.4x105 3.9x106 Cu-67 1.0x10' 2.7x102 7.0x10-1 1.9x10' 2.8x104 7.6x105 Dy-159 Dysprosium (66) 2.0x101 5.4x102 2.0x101 5.4x102 2.1x102 5.7x103 Dy-165 9.0x10-1 2.4x101 6.0x10-1 1.6x10' 3.0x10s 8.2x10⁶ Dy-166 (a) 9.0x10-1 2.4x101 3.0x10-1 8.1 8.6x103 2.3x105 Er-169 Erbium (68) 4.0x10' 1.1x10³ 1.0 2.7x10' 3.1x10³ 8.3x104 Er-171 8.0x10-1 2.2x101 5.0x10-1 1.4x10' 9.0x10* 2.4x10 Eu-147 Europium (63) 2.0 5.4x101 2.0 5.4x10' 1.4x103 3.7x104 Eu-148 5.0x10-1 1.4x101 5.0x10-1 1.4x10' 6.0x102 1.6x104 Eu-149 2.0x101 5.4x102 2.0x10' 5.4x102 3.5x102 9.4x103 Eu-150 (short lived) 2.0 5.4x101 7.0x10-1 1.9x10' 6.1x104 1.6x10* Eu-150 (long lived) 7.0x10-1 1.9x101 7.0x10~¹ 1.9x10' 6.1x104 1.6x10* Eu-152 1.0 2.7x101 1.0 2.7x101 6.5 1.8x102 Eu-152m 8.0x10-1 2.2x101 8.0x10-1 2.2x101 8.2x104 22x10* Eu-154 9.0x10-1 2.4x101 6.0x10-1 1.6x101 9.8 2.6x102 Eu-155 2.0x101 5.4x102 3.0 8.1x101 1.8x101 4.9x102 Eu-156 7.0x10-¹ 1.9x101 7.0x10-1 1.9x101 2.0x10s 5.5x104 F-18 Fluorine (9) 1.0 2.7x101 6.0x10-1 1.6x101 3.5x10* 9.5x107 Fe-52 (a) Iron (26) 3.0x10-1 8.1 3.0x10-1 8.1 2.7x105 7.3x10* Fe-55 4.0x101 1.1x103 4.0x10' 1.1x103 8.8x101 2.4x103 Fe-59 9.0x10-1 2.4x101 9.0x10-1 2.4x101 1.8x10³ 5.0x104 Fe-60 (a) 4.0x101 1.1x10³ 2.0x10-1 5.4 7.4x10-4 2.0x10-2 Ga-67 Gallium (31) 7.0 1.9x102 3.0 8.1x101 2.2x104 6.0x10* Ga-68 5.0x10-1 1.4x101 5.0x10-1 1.4x101 1.5x10* 4.1x107 Ga-72 4.0x10~1 1.1x10' 4.0x10-1 1.1x101 1.1x105 3.1x106 670 Pipeline and Hazardous Materials Safety Admin., DOT § 173.435 Symbol of Element and Specific activity radionuclide atomic number A, (TBq) A, (Ci)b A₂ (TBq) A₂ (Ci)b (TBq/g) (Ci/g) Gd-146 (a) Gadolinium (64) 5.0x10-1 1.4x101 5.0x10-1 1.4x101 6.9x102 1.9x104 Gd-148 2.0x101 5.4x102 2.0x10-3 5.4x10-2 1.2 3.2x10' Gd-153 1.0x10' 2.7x102 9.0 2.4x102 1.3x102 3.5x10³ Gd-159 3.0 8.1x101 6.0x10⁻¹ 1.6x101 3.9x104 1.1x106 Ge-68 (a) Germanium (32) 5.0x10-1 1.4x101 5.0x10-1 1.4x101 2.6x102 7.1x10³ Ge-71 4.0x10' 1.1x103 4.0x101 1.1x103 5.8x10³ 1.6x106 Ge-77 3.0x10-1 8.1 3.0x10-1 8.1 1.3x105 3.6x108 Hf-172 (a) Hafnium (72) 6.0x10-1 1.6x101 6.0x10-1 1.6x10' 4.1x10' 1.1x103 Hf-175 3.0 8.1x101 3.0 8.1x101 3.9x102 1.1x104 Hf-181 2.0 5.4x101 5.0x10-¹ 1.4x101 6.3x102 1.7x104 Hf-182 Unlimited Unlimited Unlimited Unlimited 8.1x10-6 2.2x10-4 Hg-194 (a) Mercury (80) 1.0 2.7x101 1.0 27x10' 1.3x10-¹ 3.5 Hg-195m (a) 3.0 8.1x101 7.0x10-1 1.9x10' 1.5x104 4.0x105 Hg-197 2.0x10' 5.4x102 1.0x101 2.7x102 9.2x10³ 2.5x10 Hg-197m 1.0x10' 2.7x102 4.0x10-1 1.1x10' 2.5x104 6.7x10* Hg-203 5.0 1.4x102 1.0 2.7x10' 5.1x102 1.4x104 Ho-166 Holmium (67) 4.0x10-1 1.1x101 4.0x10~1 1.1x10' 2.6x104 7.0x105 Ho-166m 6.0x10-1 1.6x101 5.0x10-1 1.4x10' 6.6x10-2 1.8 I-123 Iodine (53) 6.0 1.6x102 3.0 8.1x101 7.1x104 1.9x10* I-124 1.0 2.7x101 1.0 2.7x101 9.3x10³ 2.5x105 I-125 2.0x101 5.4x102 3.0 8.1x10' 6.4x102 1.7x104 I-126 2.0 5.4x101 1.0 2.7x101 2.9x103 8.0x104 I-129 Unlimited Unlimited Unlimited Unlimited 6.5x10-6 1.8x10-* I-131 3.0 B.1x101 7.0x10-1 1.9x10' 4.6x103 1.2x105 I-132 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 3.8x105 1.0x107 I-133 7.0x10-1 1.9x101 6.0x10-1 1.6x101 4.2x104 1.1x106 I-134 3.0x10⁻¹ B.1 3.0x10-1 8.1 9.9x105 2.7x107 I-135 (a) 6.0x10-1 1.6x101 6.0x10-1 1.6x10' 1.3x106 3.5x106 In-111 Indium (49) 3.0 8.1x101 3.0 8.1x10' 1.5x10* 4.2x105 In-113m 4.0 1.1x102 2.0 5.4x101 6.2x105 1.7x107 In-114m (a) 1.0x10' 2.7x102 5.0x10~¹ 1.4x10¹ 8.6x102 2.3x104 In-115m 7.0 1.9x10² 1.0 2.7x101 2.2x10* 6.1x10 Ir-189 (a) Indium (77) 1.0x10' 2.7x102 1.0x10' 2.7x102 1.9x10³ 5.2x104 Ir-190 7.0x10⁻¹ 1.9x101 7.0x10-1 1.9x101 2.3x103 6.2x10* Ir-192 (c) 1.0 2.7x10' 6.0x10-1 1.6x10¹ 3.4x102 9.2x10³ Ir-194 3.0x10-1 8.1 3.0x10-1 8.1 3.1x104 8.4x105 K-40 Potassium (19) 9.0x10-1 2.4x101 9.0x10-1 2.4x101 2.4x10-7 6.4x10-6 K-42 2.0x10-1 5.4 2.0x10-1 5.4 2.2x105 6.0x10e K-43 7.0x10-1 1.9x101 6.0x10-1 1.6x101 1.2x10 3.3x10e Kr-81 Krypton (36) 4.0x101 1.1x103 4.0x101 1.1x103 7.8x10-4 2.1x10-2 Kr-85 1.0x10' 2.7x102 1.0x101 2.7x102 1.5x10' 3.9x102 Kr-85m 8.0 2.2x102 3.0 8.1x101 3.0x105 8.2x106 Kr-87 2.0x10-1 5.4 2.0x10-1 5.4 1.0x106 2.8x107 La-137 Lanthanum (57) 3.0x10' 8.1x102 6.0 1.6x102 1.6x10-3 4.4x10-2 La-140 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 2.1x104 5.6x105 Lu-172 Lutetium (71) 6.0x10-1 1.6x101 6.0x10-1 1.6x10' 4.2x103 1.1x10* Lu-173 8.0 2.2x102 8.0 2.2x102 5.6x10' 1.5x10³ Lu-174 9.0 2.4x102 9.0 2.4x102 2.3x10' 6.2x102 Lu-174m 2.0x101 5.4x102 1.0x101 2.7x102 2.0x102 5.3x10³ Lu-177 3.0x10¹ B.1x102 7.0x10-1 1.9x101 4.1x103 1.1x105 Mg-28 (a) Magnesium (12) 3.0x10-1 8.1 3.0x10-¹ 8.1 2.0x105 5.4x106 Mn-52 Manganese (25) 3.0x10-1 8.1 3.0x10-1 8.1 1.6x104 4.4x105 Mn-53 Unlimited Unlimited Unlimited Unlimited 6.8x10-5 1.8x10-3 Mn-54 1.0 2.7x101 1.0 2.7x10' 2.9x102 7.7x103 Mn-56 3.0x10-1 8.1 3.0x10-1 8.1 B.0x105 2.2x107 Mo-93 Molybdenum (42) 4.0x101 1.1x10³ 2.0x10' 5.4x102 4.1x10-2 1.1 Mo-99 (a) (i) 1.0 2.7x101 6.0x10-1 1.6x101 1.8x104 4.8x105 N-13 Nitrogen (7) 9.0x10-1 24x101 6.0x10-1 1.6x10' 5.4x107 1.5x10* Na-22 Sodium (11) 5.0x10-1 1.4x10' 5.0x10-1 1.4x101 2.3x102 6.3x103 Na-24 2.0x10-1 5.4 2.0x10-1 5.4 3.2x105 8.7x106 Nb-93m Niobium (41) 4.0x101 1.1x10³ 3.0x10' 8.1x102 8.8 2.4x102 Nb-94 7,0x10-1 1.9x10' 7.0x10-1 1.9x10' 6.9x10-3 1.9x10-1 Nb-95 1.0 2.7x101 1.0 2.7x101 1.5x10³ 3.9x104 Nb-97 9.0x10-¹ 2.4x101 6.0x10-1 1.6x101 9.9x105 2.7x107 Nd-147 Neodymium (60) 6.0 1.6x102 6.0x10-1 1.6x10' 3.0x103 8.1x104 Nd-149 6.0x10-1 1.6x10' 5.0x10-1 1.4x10' 4.5x105 1.2x107 Ni-59 Nickel (28) Unlimited Unlimited Unlimited Unlimited 3.0x10-3 8.0x10-2 Ni-63 4.0x10' 1.1x103 3.0x10' 8.1x102 2.1 5.7x101 Ni-65 4.0x10-1 1.1x10' 4.0x10-1 1.1x101 7.1x105 1.9x107 Np-235 Neptunium (93) 4.0x101 1.1x10³ 4.0x10' 1.1x10³ 5.2x101 1.4x103 Np-236 (short-lived) 2.0x101 5.4x102 2.0 5.4x101 4.7x10-* 1.3x10-2 Np-236 (long-lived) 9.0x10° 2.4x102 2.0x10-2 5.4x10-1 4.7x10-4 1.3x10-2 671 $ 173.435 49 CFR Ch. I (10-1-06 Edition) Symbol of Element and Specific activity radionuclide atomic number A1 (TBq) A, (Ci)b A₂ (TBq) A2 (Ci)ᵇ (TBq/g) (Ci/g) Np-237 2.0x10' 5.4x102 2.0x10-3 5.4x10-2 2.6x10-3 7.1x10-4 Np-239 7.0 1.9x102 4.0x10-1 1.1x101 8.6x103 2.3x105 Os-185 Osmium (76) 1.0 2.7x101 1.0 2.7x101 2.8x102 7.5x103 Os-191 1.0x10' 2.7x102 2.0 5.4x101 1.6x103 4.4x104 Os-191m 4.0x10' 1.1x103 3.0x10' B.1x102 4.6x104 1.3x10 Os-193 2.0 5.4x101 6.0x10-1 1.6x101 2.0x104 5.3x105 Os-194 (a) 3.0x10-1 8.1 3.0x10-1 8.1 1.1x101 3.1x102 P-32 Phosphorus (15) 5.0x10-1 1.4x101 5.0x10-1 1.4x101 1.1x104 2.9x105 P-33 4.0x10' 1.1x10³ 1.0 2.7x101 5.8x10³ 1.6x105 Pa-230 (a) Protactinium (91) 2.0 5.4x101 7.0x10-2 1.9 1.2x10³ 3.3x104 Pa-231 4.0 1.1x102 4.0x10-4 1.1x10-2 1.7x10~3 4.7x10-2 Pa-233 5.0 1.4x102 7.0x10-1 1.9x101 7.7x102 2.1x104 Pb-201 Lead (82) 1.0 2.7x101 1.0 2.7x101 6.2x104 1.7x106 Pb-202 4.0x101 1.1x10³ 2.0x10' 5.4x102 1.2x10-4 3.4x10-' Pb-203 4.0 1.1x102 3.0 8.1x101 1.1x104 3.0x105 Pb-205 Unlimited Unlimited Unlimited Unlimited 4.5x10-* 1.2x10-4 Pb-210 (a) 1.0 2.7x101 5.0x10-2 1.4 2.8 7.6x101 Pb-212 (a) 7.0x10-1 1.9x10' 2.0x10-1 5.4 5.1x104 1.4x10* Pd-103 (a) Palladium (46) 4.0x101 1.1x103 4.0x101 1.1x10³ 2.8x10s 7.5x104 Pd-107 Unlimited Unlimited Unlimited Unlimited 1.9x10-s 5.1x10-4 Pd-109 2.0 5.4x101 5.0x10-1 1.4x101 7.9x104 2.1x106 Pm-143 Promethium (61) 3.0 8.1x101 3.0 8.1x10' 1.3x102 3.4x103 Pm-144 7.0x10-1 1.9x101 7.0x10-1 1.9x10' 9.2x101 2.5x10³ Pm-145 3.0x10' 8.1x102 1.0x101 2.7x102 5.2 1.4x102 Pm-147 4.0x101 1.1x10³ 2.0 5.4x10' 3.4x101 9.3x10² Pm-148m (a) 8.0x10-1 2.2x101 7.0x10-1 1.9x10' 7.9x102 2.1x104 Pm-149 2.0 5.4x101 6.0x10-1 1.6x101 1.5x104 4.0x105 Pm-151 2.0 5.4x101 6.0x10-1 1.6x10' 2.7x10* 7.3x105 Po-210 Polonium (84) 4.0x101 1.1x103 2.0x10-2 5.4x10-1 1.7x102 4.5x103 Pr-142 Praseodymium (59) 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 4.3x104 1.2x10* Pr-143 3.0 8.1x101 6.0x10-1 1.6x10' 2.5x10³ 6.7x10* Pt-188 (a) Platinum (78) 1.0 2.7x101 8.0x10-1 2.2x10' 2.5x103 6.8x104 Pt-191 4.0 1.1x102 3.0 8.1x101 8.7x103 2.4x105 Pl-193 4.0x10' 1.1x10³ 4.0x10' 1.1x10³ 1.4 3.7x101 Pt-193m 4.0x101 1.1x103 5.0x10 1.4x101 5.8x10³ 1.6x105 Pl-195m 1.0x101 2.7x102 5.0x10-1 1.4x101 6.2x10³ 1.7x105 PI-197 2.0x101 5.4x102 6.0x10-1 1.6x10' 3.2x10* 8.7x105 Pl-197m 1.0x10' 2.7x102 6.0x10-1 1.6x101 3.7x105 1.0x107 Pu-236 Plutonium (94) 3.0x101 B.1x102 3.0x10-3 8.1x10-2 2.0x101 5.3x102 Pu-237 2.0x101 5.4x102 2.0x10' 5.4x102 4.5x102 1.2x10* Pu-238 1.0x10' 2.7x102 1.0x10-3 2.7x10-2 6.3x10-1 1.7x10' Pu-239 1.0x101 2.7x102 1.0x10-3 2.7x10-2 2.3x10-3 6.2x10-2 Pu-240 1.0x10' 2.7x102 1.0x10-3 2.7x10-2 8.4x10~3 2.3x10-1 Pu-241 (a) 4.0x10' 1.1x10³ 6.0x10-2 1.6 3.8 1.0x102 Pu-242 1.0x10' 2.7x102 1.0x10-3 2.7x10-2 1.5x10-4 3.9x10-3 Pu-244 (a) 4.0x10-1 1.1x10' 1.0x10-3 2.7x10-2 6.7x10-7 1.8x10-5 Ra-223 (a) Radium (88) 4.0x10-1 1.1x101 7.0x10-3 1.9x10-1 1.9x10³ 5.1x104 Ra-224 (8) 4.0x10⁻¹ 1.1x101 2.0x10-2 5.4x10-1 5.9x103 1.6x106 Ra-225 (a) 2.0x10-1 5.4 4.0x10-3 1.1x10-1 1.5x10³ 3.9x10* Ra-226 (a) 2.0x10-1 5.4 3.0x10-3 8.1x10-2 3.7x10-2 1.0 Re-228 (a) 6.0x10-1 1.6x101 2.0x10-2 5.4x10-1 1.0x10' 2.7x102 Rb-81 Rubidium (37) 2.0 5.4x101 8.0x10-1 2.2x10' 3.1x105 8.4x108 Rb-83 (a) 2.0 5.4x101 2.0 5.4x101 6.8x102 1.8x104 Rb-84 1.0 2.7x101 1.0 2.7x10' 1.8x10³ 4.7x104 Rb-86 5.0x10-1 1.4x101 5.0x10-1 1.4x10' 3.0x103 8.1x104 Rb-87 Unlimited Unlimited Unlimited Unfimited 3.2x10-9 8.6x10 Rb(nat) Unlimited Unlimited Unlimited Unlimited 6.7x106 1.8x10 Re-184 Rhenium (75) 1.0 2.7x101 1.0 2.7x101 6.9x102 1.9x104 Re-184m 3.0 8.1x101 1.0 27x10' 1.6x102 4.3x103 Re-186 2.0 5.4x101 6.0x10-1 1.6x10' 6.9x10³ 1.9x106 Re-187 Unlimited Unlimited Unlimited Unlimited 1.4x10-9 3.8x10-* Re-188 4.0x10-1 1.1x10' 4.0x10-1 1.1x10' 3.6x104 9.8x105 Re-189 (a) 3.0 8.1x101 6.0x10⁻¹ 1.6x101 2.5x104 6.8x105 Re(nat) Unlimited Unlimited Unlimited Unlimited 0.0 2.4x10-8 Rh-99 Rhodlum (45) 2.0 5.4x101 2.0 5.4x101 3.0x103 8.2x10" Rh-101 4.0 1.1x102 3.0 8.1x101 4.1x101 1.1x10³ Rh-102 5.0x10-¹ 1.4x101 5.0x10-1 1.4x101 4.5x101 1.2x10 Rh-102m 2.0 5.4x101 2.0 5.4x101 2.3x102 6.2x103 Rh-103m 4.0x101 1.1x10³ 4.Dx101 1.1x10³ 1.2x106 3.3x107 Rh-105 1.0x101 2.7x102 8.0x10-1 2.2x101 3.1x104 8.4x105 Rn-222 (a) Radon (86) 3.0x10-' 8.1 4.0x10-3 1.1x10-1 5.7x103 1.5x105 Ru-97 Ruthenium (44) 5.0 1.4x102 5.0 1.4x102 1.7x104 4.6x105 672 Pipeline and Hazardous Materials Safety Admin., DOT § 173.435 Specific activity Symbol of Element and A, (TBq) A, (Ci)b A2 (TBq) A2 (Ci)* radionuclide atomic number (TBq/g) (Cl/g) Ru-103 (a) 2.0 5.4x10' 2.0 5.4x10' 1.2x10³ 3.2x104 Ru-105 1.0 2.7x101 6.0x10-1 1.6x10' 2.5x105 6.7x10 Ru-106 (a) 2.0x10-1 5.4 2.0x10⁻¹ 5.4 1.2x102 3.3x103 S-35 Sulphur (16) 4.0x101 1.1x10³ 3.0 8.1x101 1.6x103 4.3x10 Sb-122 Antimony (51) 4.0x10-1 1.1x101 4.0x10-1 1.1x101 1.5x104 4.0x105 Sb-124 6.0x10-1 1.6x10' 6.0x10-1 1.6x101 6.5x102 1.7x104 Sb-125 2.0 5.4x101 1.0 2.7x101 3.9x101 1.0x10³ Sb-126 4.0x10-1 1.1x101 4.0x10-1 1.1x10¹ 3.1x10³ 8.4x104 Sc-44 Scandium (21) 5.0x10-1 1.4x101 5.0x10-1 1.4x10' 6.7x105 1.8x107 Sc-46 5.0x10-¹ 1.4x101 5.0x10-1 1.4x10' 1.3x10³ 3.4x104 Sc-47 1.0x101 2.7x102 7.0x10-1 1.9x10' 3.1x104 8.3x105 Sc-48 3.0x10-1 8.1 3.0x10-1 8.1 5.5x10* 1.5x106 Se-75 Selenium (34) 3.0 8.1x101 3.0 8.1x101 5.4x102 1.5x104 Se-79 4.0x10' 1.1x103 2.0 5.4x101 2.6x10-3 7.0x10-2 Si-31 Silicon (14) 6.0x10-1 1.6x101 6.0x10-1 1.6x101 1.4x10* 3.9x10 Si-32 4.0x101 1.1x10³ 5.0x10-1 1.4x10' 3.9 1.1x102 Sm-145 Samarium (62) 1.0x101 2.7x102 1.0x101 2.7x102 9.8x10' 2.6x10³ Sm-147 Unlimited Unlimited Unlimited Unlimited 8.5x10-1 2.3x10 Sm-151 4.0x10' 1.1x10³ 1.0x101 2.7x102 9.7x10-1 2.6x10' Sm-153 9.0 2.4x102 6.0x10-1 1.6x101 1.6x104 4.4x105 Sn-113 (a) Tin (50) 4.0 1.1x102 2.0 5.4x101 3.7x10² 1.0x10* Sn-117m 7.0 1.9x102 4.0x10-¹ 1.1x10¹ 3.0x103 8.2x10* Sn-119m 4.0x10' 1.1x10³ 3.0x10' 8.1x102 1.4x102 3.7x103 Sn-121m (a) 4.0x10' 1.1x103 9.0x10-1 2.4x101 20 5.4x10' Sn-123 8.0x10-1 2.2x101 6.0x10~¹ 1.6x101 3.0x102 8.2x103 Sn-125 4.0x10-1 1.1x101 4.0x10-1 1.1x101 4.0x103 1.1x106 Sn-126 (a) 6.0x10-1 1.6x101 4.0x10-¹ 1.1x101 1.0x10-3 2.8x10-2 Sr-82 (a) Strontium (38) 2.0x10-1 5.4 2.0x10-1 5.4 2.3x10 6.2x104 Sr-85 2.0 5.4x101 2.0 5.4x10' 8.8x102 2.4x104 Sr-85m 5.0 1.4x102 5.0 1.4x102 1.2x108 3.3x107 Sr-87m 3.0 B.1x10' 3.0 8.1x10' 4.8x106 1.3x107 Sr-89 6.0x10-1 1.6x101 6.0x10-1 1.6x101 1.1x103 2.9x104 Sr-90 (a) 3.0x10-1 8.1 3.0x10~¹ 8.1 5.1 1.4x102 Sr-91 (a) 3.0x10-1 8.1 3.0x10-1 8.1 1.3x105 3.6x105 Sr-92 (a) 1.0 2.7x101 3.0x10-1 8.1 4.7x105 1.3x10⁷ T(H-3) Tribum (1) 4.0x101 1.1x103 4.0x101 1.1x10³ 3.6x102 9.7x103 Ta-178 (long-lived) Tantalum (73) 1.0 2.7x101 8.0x10-1 2.2x101 4.2x10 1.1x108 Ta-179 3.0x101 8.1x102 3.0x101 8.1x102 4.1x101 1.1x103 Ta-182 9.0x10-1 2.4x101 5.0x10-1 1.4x101 2.3x102 6.2x103 Tb-157 Terbium (65) 4.0x10' 1.1x10³ 4.0x101 1.1x10³ 5.6x10-1 1.5x101 Tb-158 1.0 2.7x101 1.0 2.7x101 5.6x10-1 1.5x10' Tb-160 1.0 2.7x101 6.0x10-1 1.6x10' 4.2x102 1.1x104 Tc-95m (a) Technetium (43) 2.0 5.4x101 2.0 5.4x101 8.3x102 2.2x10* Tc-96 4.0x10-1 1.1x101 4.0x10-1 1.1x10¹ 1.2x104 3.2x105 Tc-96m (a) 4.0x10-¹ 1.1x101 4.0x10⁻¹ 1.1x10¹ 1.4x10 3.8x107 Tc-97 Unfimited Unlimited Unlimited Unlimited 5.2x10-5 1.4x10~3 Tc-97m 4.0x101 1.1x103 1.0 2.7x101 5.6x102 1.5x104 Tc-98 B.0x10-1 2.2x101 7,0x10-1 1.9x101 3.2x10-5 8.7x10-4 Tc-99 4.0x101 1.1x10³ 9.0x10-1 2.4x10' 6.3x10-4 1.7x10-2 Tc-99m 1.0x101 2.7x102 4.0 1.1x102 1.9x105 5.3x10* Te-121 Tellurium (52) 2.0 5.4x101 2.0 5.4x101 2.4x10³ 6.4x104 Te-121m 5.0 1.4x102 3.0 8.1x10' 2.6x102 7.0x103 Te-123m 8.0 2.2x102 1.0 2.7x10' 3.3x102 8.9x103 Te-125m 2.0x10¹ 5.4x102 9.0x10-1 2.4x101 6.7x102 1.8x104 Te-127 2.0x101 5.4x102 7.0x10-¹ 1.9x10' 9.8x104 2.6x106 Te-127m (a) 2.0x10' 5.4x102 5.0x10-1 1.4x10' 3.5x102 9.4x103 Te-129 7.0x10-1 1.9x10¹ 6.0x10-1 1.6x101 7.7x106 2.1x107 Te-129m (a) 8.0x10-1 2.2x10' 4.0x10-1 1.1x10' 1.1x10³ 3.0x104 Te-131m (a) 7.0x10-1 1.9x10' 5.0x10-1 1.4x101 3.0x104 8.0x106 Te-132 (a) 5.0x10-1 1.4x101 4.0x10-1 1.1x101 1.1x104 3.0x10* Th-227 Thorium (90) 1.0x10' 2.7x102 5.0x10-3 1.4x10-1 1.1x103 3.1x104 Th-228 (a) 5.0x10-¹ 1.4x101 1.0x10-3 27x10-2 3.0x101 8.2x102 Th-229 5.0 1.4x102 5.0x10-4 1.4x10-2 7.9x10⁻¹ 2.1x10-¹ Th-230 1.0x10¹ 2.7x102 1.0x10-3 2.7x10-2 7.6x10-4 2.1x10-2 Th-231 4.0x101 1.1x10³ 2.0x10-2 5.4x10-1 2.0x104 5.3x106 Th-232 Unlimited Unlimited Unlimited Unlimited 4.0x10-> 1.1x10⁻⁷ Th-234 (a) 3.0x10-1 8.1 3.0x10-1 8.1 8.6x102 2.3x104 Th(nat) Unlimited Unlimited Unlimited Unlimited 8.1x10-9 2.2x10-7 Ti-44 (a) Titanium (22) 5.0x10-1 1.4x101 4.0x10~¹ 1.1x101 6.4 1.7x102 TI-200 Thallium (81) 9.0x10-1 2.4x101 9.0x10-1 2.4x101 2.2x104 6.0x105 TI-201 1.0x101 2.7x102 4.0 1.1x102 7.9x10³ 2.1x105 TI-202 2.0 5.4x101 2.0 5.4x101 2.0x10³ 5.3x104 673 § 173.435 49 CFR Ch. I (10-1-06 Edition) Specific activity Symbol of Element and radionuclide A, (TBq) A, (Ci)b A₂ (TBq) A2 (Ci)* atomic number (TBq/g) (Ci/g) TI-204 1.0x10' 2.7x102 7.0x10~1 1.9x10' 1.7x101 4.6x102 Tm-167 Thulium (69) 7.0 1.9x102 8.0x10-1 2.2x10' 3.1x103 8.5x104 Tm-170 3.0 8.1x10' 6.0x10-1 1.6x101 2.2x102 6.0x103 Tm-171 4.0x101 1.1x103 4.0x101 1.1x10³ 4.0x10' 1.1x10³ U-230 (fast lung absorp- Uranlum (92) 4.0x101 1.1x103 1.0x10⁻¹ 2.7 1.0x103 2.7x104 tion) (a)(d). U-230 (medium lung ab- 4.0x101 1.1x103 4.0x10-3 1.1x10-1 1.0x103 2.7x104 sorption) (a)(e). U-230 (slow lung absorp- 3.0x10' 8.1x102 3.0x10-3 8.1x10-2 1.0x10³ 2.7x104 tion) (a)(f). U-232 (fast lung absorp- 4.0x10' 1.1x10³ 1.0x10-2 2.7x10-1 8.3x10-1 2.2x101 tion) (d). U-232 (medium lung ab- 4.0x101 1.1x10³ 7.0x10-3 1.9x10-1 8.3x10-1 2.2x101 sorption) (e). U-232 (slow lung absorp- 1.0x10' 2.7x102 1.0x10-3 2.7x10-2 8.3x10-1 2.2x101 tion) (f). U-233 (fast lung absorp- 4.0x101 1.1x103 9.0x10-2 2.4 3.6x10-4 9.7x10-3 tion) (d). U-233 (medium lung ab- 4.0x101 1.1x10³ 2.0x10~2 5.4x10-1 3.6x10-4 9.7x10⁻³ sorption) (e). U-233 (slow lung absorp- 4.0x101 1.1x103 6.0x10-3 1.6x10-1 3.6x10-4 9.7x10-3 tion) (f). U-234 (fast lung absorp- 4.0x101 1.1x103 9.0x10-2 2.4 2.3x10-4 6.2x10-3 tion) (d). U-234 (medium lung ab- 4.0x101 1.1x10³ 2.0x10-2 5.4x10-1 2.3x10-4 6.2x10-3 sorption) (e). U-234 (slow lung absorp- 4.0x101 1.1x10³ 6.0x10-3 1.6x10-1 2.3x10-4 6.2x10-3 tion) (f). U-235 (all lung absorp- Unlimited Unlimited Unlimited Unlimited 8.0x10-' 2.2x10-6 tion types) (a),(d),(e),(f). U-236 (fast lung absorp- Unlimited Unlimited Unlimited Unlimited 2.4x10-* 6.5x10-5 tion) (d). U-236 (medium lung ab- 4.0x101 1.1x10³ 2.0x10-1 5.4x10~¹ 2.4x10-6 6.5x10-5 sorption) (e). U-236 (slow lung absorp- 4.0x101 1.1x103 6.0x10⁻³ 1.6x10-1 2.4x10-6 6.5x10-5 tion) (f). U-238 (all lung absorp- Unlimited Unlimited Unlimited Unlimited 1.2x10-* 3.4x10-7 tion types) (d),(e).(f). U (nat) Unlimited Unlimited Unlimited Unlimited 2.6x10-' 7.1x10-7 U (enriched to 20% or Unlimited Unlimited Unlimited Unlimited see see less)(g). $ 173.434 $173.434 U (dep) Unlimited Unlimited Unlimited Unlimited see see $173.434 $173.434 V-48 Vanadium (23) 4.0x10-1 1.1x101 4.0x10-1 1.1x101 6.3x103 1.7x105 V-49 4.0x101 1.1x103 4.0x10' 1.1x103 3.0x102 8.1x103 W-178 (a) Tungsten (74) 9.0 2.4x102 5.0 1.4x102 1.3x10³ 3.4x104 W-181 3.0x10' 8.1x102 3.0x101 8.1x102 2.2x102 6.0x103 W-185 4.0x101 1.1x103 8.0x10-1 2.2x101 3.5x102 9.4x103 W-187 2.0 5.4x101 6.0x10-1 1.6x101 2.6x104 7.0x105 W-188 (a) 4.0x10-1 1.1x10' 3.0x10-1 8.1 3.7x102 1.0x104 Xe-122 (a) Xenon (54) 4.0x10-¹ 1.1x10' 4.0x10-1 1.1x10' 4.8x104 1.3x10* Xe-123 2.0 5.4x101 7.0x10-1 1.9x10' 4.4x105 1.2x107 Xe-127 4.0 1.1x102 2.0 5.4x101 1.0x103 2.8x104 Xe-131m 4.0x101 1.1x103 4.0x10' 1.1x103 3.1x103 8.4x104 Xe-133 20x10' 5.4x102 1.0x101 2.7x102 6.9x103 1.9x10 Xe-135 3.0 8.1x101 2.0 5.4x101 9.5x104 2.6x106 Y-87 (a) Yttrium (39) 1.0 2.7x101 1.0 2.7x101 1.7x104 4.5x105 Y-88 4.0x10-1 1.1x101 4.0x10-1 1.1x10' 5.2x102 1.4x10* Y-90 3.0x10-1 6.1 3.0x10-1 8.1 2.0x104 5.4x105 Y-91 6.0x10-1 1.6x10' 6.0x10-1 1.6x101 9.1x102 2.5x104 Y-91m 2.0 5.4x101 2.0 5.4x101 1.5x10" 4.2x107 Y-92 2.0x10-1 5.4 2.0x10-1 5.4 3.6x105 9.6x106 Y-93 3.0x10-1 8.1 3.0x10-1 8.1 1.2x105 3.3x10 Yb-169 Ytterbium (70) 4.0 1.1x102 1.0 2.7x10' 8.9x102 2.4x104 Yb-175 3.0x101 8.1x102 9.0x10-1 2.4x101 6.6x103 1.8x105 Zn-65 Zinc (30) 2.0 5.4x101 2.0 5.4x101 3.0x102 8.2x103 Zn-89 3.0 8.1x101 6.0x10-) 1.6x101 1.8x10* 4.9x107 Zn-69m (a) 3.0 8.1x101 6.0x10-1 1.6x10' 1.2x105 3.3x10⁶ Zr-88 Zirconium (40) 3.0 8.1x101 3.0 8.1x10' 6.6x102 1.8x104 Zr-93 Unlimited Unlimited Unlimited Unlimited 9.3x10-5 2.5x10-3 Zr-95 (a) 2.0 5.4x10' 8.0x10-1 2.2x101 7.9x102 2.1x104 674 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.436 Specific activity Symbol of Element and A1 (TBq) A, (Ci)" A₂ (TBq) A₂ (Ci)b radionuclide atomic number (TBq/g) (Ci/g) Zr-97 (a) 4.0x10-1 1.1x101 4.0x10-1 1.1x101 7.1x104 1.9x10 A1 and/or A2 values include contributions from daughter nuclides with half-lives less than 10 days. The values of A, and A2 in curies (Ci) are approximate and for information only: the regulatory standard units are Terabecquerels (TBq), (see § 171.10). The quantity may be determined from a measurement of the rate of decay or a measurement of the radiation level at a prescribed distance from the source. These values apply only to compounds of uranlum that take the chemical form of UFs. UO2F2 and UO2(NO3)2 in both normal and accident conditions of transport. These values apply only to compounds of uranium that take the chemical form of UO3. UF, UCU and hexavalent compounds in both normal and accident conditions of transport. 'These values apply to all compounds of uranium other than those specified in notes (d) and (e) of this table. 9 These values apply to unirradiated uranlum only. "A, = 0.1 TBq (2.7 CI) and A2 = 0.001 TBq (0.027 Ci) for Cf-252 for domestic use. A2 = 0.74 TBq (20 Ci) for Mo-99 for domestic use. [69 FR 3678, Jan. 26, 2004: 69 FR 55119, Sept. § 173.436 Exempt material activity con- 13, 2004, as amended at 71 FR 54395, Sept. 14. centrations and exempt consign- 2006) ment activity limits for radionuclides. The Table of Exempt material activity concentrations and exempt consignment activity limits for radionuclides is as follows: Activity con- Activity Activity Activity concentracentration for limit for exlimit for ex- Symbol of Element and atomic numtion for exexempt mateempt conempt conradionuclide ber rial empt material signment signment (Bq/g) (Ci/g) (Bq) (Ci) Ac-225 Actinium (89) 1.0x10' 2.7x10-10 1.0x104 2.7x10-? Ac-227 1.0x10-1 2.7x10-12 1.0x10³ 2.7x10-8 Ac-228 1.0x10' 2.7x10-10 1.0x10* 2.7x10-s Ag-105 Silver (47) 1.0x102 2.7x10-9 1.0x106 2.7x10-s Ag-108m (b) 1.0x101 2.7x10-10 1.0x10* 2.7x10-s Ag-110m 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Ag-111 1.0x10³ 2.7x10-1 1.0x106 2.7x10-5 AI-26 Aluminum (13) 1.0x101 27x10-" 1.0x105 2.7x10-6 Am-241 Americium (95) 1.0 2.7x10-" 1.0x104 2.7x10-7 Am-242m (b) 1.0 2.7x10-" 1.0x10* 2.7x10-7 Am-243 (b) 1.0 2.7x10-11 1.0x10³ 2.7x10⁻¹ Ar-37 Argon (18) 1.0x10* 2.7x10-5 1.0x10 2.7x10-3 Ar-39 1.0x107 2.7x10-4 1.0x104 2.7x10-7 Ar-41 1.0x102 2.7x10-9 1,0x10* 2.7x10⁻² As-72 Arsenic (33) 1.0x10¹ 2.7x10-10 1.0x105 2.7x10-6 As-73 1.0x103 2.7x10-8 1.0x107 2.7x10-4 As-74 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 As-76 1.0x102 2.7x10-9 1.0x105 27x10-6 As-77 1.0x10* 2.7x10-* 1.0x10* 2.7x10-s At-211 Astatine (85) 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 Au-193 Gold (79) 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Au-194 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Au-195 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Au-198 1.0x102 2.7x10-9 1.0x10* 2.7x10-5 Au-199 1.0x102 2.7x10-9 1.0x106 2.7x10⁻⁵ Ba-131 Barium (56) 1.0x102 2.7x10-' 1.0x10* 2.7x10-s Ba-133 1.0x102 2.7x10-9 1.0x10* 2.7x10-s Ba-133m 1.0x102 2.7x10-* 1.0x106 2.7x10-5 Ba-140 (b) 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Be-7 Beryllium (4) 1.0x103 2.7x10-8 1.0x107 2.7x10-4 Be-10 1.0x104 2.7x10-7 1.0x10 2.7x10-3 BI-205 Bismuth (83) 1.0x101 2.7x10-10 1.0x106 2.7x10-3 Bi-206 1.0x101 2.7x10-10 1.0x105 27x10-6 Bi-207 1.0x10' 2.7x10⁻¹⁰ 1.0x10* 2.7x10-5 Bi-210 1.0x103 2.7x10-* 1.0x10® 2.7x10-5 Bi-210m 1.0x10¹ 2.7x10-10 1.0x106 2.7x10-6 Bi-212 (b) 1.0x101 2.7x10-10 1.0x105 2.7x10⁻⁶ Bk-247 Berkelium (97) 1.0 2.7x10-11 1.0x104 2.7x10-7 Bk-249 1.0x10³ 2.7x10-1 1.0x106 2.7x10-5 675 § 173.436 49 CFR Ch. I (10-1-06 Edition) Activity con- Activity concentra- Activity Activity Symbol of Element and atomic numcentration for tion for exlimit for exlimit for exradionuclide ber exempt mateempt maempt conempt conrial (Bq/g) terial signment signment (Ci/g) (Bq) (Ci) Br-76 Bromine (35) 1.0x10' 2.7x10-10 1.0x106 2.7x10-6 Br-77 1.0x102 2.7x10-9 1.0x10e 2.7x10-5 Br-82 1.0x101 2.7x10-10 1.0x108 2.7x10-5 C-11 Carbon (6) 1.0x10' 2.7x10-10 1.0x108 2.7x10-1 C-14 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Ca-41 Calcium (20) 1.0x10* 2.7x10-* 1.0x107 2.7x10-* Ca-45 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Ca-47 1.0x10' 2.7x10-10 1.0x106 2.7x10-s Cd-109 Cadmium (48) 1.0x104 2.7x10-1 1.0x106 2.7x10-s Cd-113m 1.0x103 2.7x10-* 1.0x10 2.7x10-5 Cd-115 1.0x102 2.7x10-9 1.0x10 2.7x10-s Cd-115m 1.0x10³ 2.7x10-* 1.0x106 27x10-' Ce-139 Cerlum (58) 1.0x102 2.7x10-* 1.0x10* 2.7x10-3 Ce-141 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Ce-143 1.0x102 2.7x10-' 1.0x10* 2.7x10-5 Ce-144 (b) 1.0x102 2.7x10-9 1.0x106 2.7x10-4 Cf-248 Californium (98) 1.0x101 2.7x10-10 1.0x10* 2.7x10-7 Cf-249 1.0 2.7x10-11 1.0x103 2.7x10-* Cf-250 1.0x10' 2.7x10-10 1.0x104 2.7x10-7 Cf-251 1.0 2.7x10-" 1.0x10³ 2.7x10-* Cf-252 1.0x10' 2.7x10-10 1.0x104 2.7x10-? Cf-253 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Cf-254 1.0 2.7x10-" 1.0x103 2.7x10-8 CI-36 Chlorine (17) 1.0x104 2.7x10-1 1.0x108 2.7x10-5 CI-38 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Cm-240 Curium (96) 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Cm-241 1.0x102 2.7x10-9 1.0x106 2.7x10-s Cm-242 1.0x102 2.7x10-9 1.0x105 2.7x10⁻⁶ Cm-243 1.0 2.7x10-" 1.0x104 2.7x10-1 Cm-244 1.0x10' 2.7x10-10 1.0x104 2.7x10-1 Cm-245 1.0 2.7x10-11 1.0x103 2.7x10-8 Cm-246 1.0 2.7x10-" 1.0x10³ 2.7x10-* Cm-247 1.0 2.7x10-11 1.0x104 2.7x10-? Cm-248 1.0 2.7x10-11 1.0x10³ 2.7x10-* Co-55 Cobalt (27) 1.0x10* 2.7x10-10 1.0x10* 2.7x10-' Co-56 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Co-57 1.0x102 2.7x10-9 1.0x106 2.7x10-s Co-58 1.0x10' 2.7x10-10 1.0x106 2.7x10-s Co-58m 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Co-60 1.0x101 2.7x10-10 1.0x106 2.7x10-6 Cr-51 Chromium (24) 1.0x103 2.7x10-8 1.0x107 2.7x10-4 Cs-129 Ceslum (55) 1.0x10z 2.7x10-9 1.0x105 2.7x10-6 Cs-131 1.0x103 2.7x10-* 1.0x10* 2.7x10-5 Cs-132 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Cs-134 1.0x10' 2.7x10-10 1.0x104 2.7x10-1 Cs-134m 1.0x10³ 2.7x10-* 1.0x105 2.7x10-6 Cs-135 1.0x104 2.7x10-1 1.0x107 2.7x10-4 Cs-136 1.0x101 2.7x10-10 1.0x105 2.7x10-* Cs-137 (b) 1.0x101 2.7x10-10 1.0x10* 2.7x10-7 Cu-64 Copper (29) 1.0x102 2.7x10-9 1.0x10 2.7x10-1 Cu-67 1.0x102 2.7x10-9 1.0x10 2.7x10-s Dy-159 Dysprosium (66) 1.0x103 2.7x10-8 1.0x107 2.7x10-4 Dy-165 1.0x103 2.7x10-* 1.0x10 2.7x10-s Dy-166 1.0x10³ 2.7x10-1 1.0x106 2.7x10-s Er-169 Erbium (68) 1.0x104 2.7x10-1 1.0x107 2.7x10-4 Er-171 1.0x102 2.7x10-9 1.0x108 2.7x10-5 Eu-147 Europium (63) 1.0x102 2.7x10-9 1.0x10* 2.7x10-1 Eu-148 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Eu-149 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Eu-150 (short lived) 1.0x10³ 2.7x10-* 1.0x106 2.7x10-5 Eu-150 (long lived) 1.0x10' 2.7x10-10 1.0x10 2.7x10-5 Eu-152 1.0x10' 2.7x10-10 1.0x10e 2.7x10-5 Eu-152m 1.0x102 2.7x10-9 1.0x10* 2.7x10⁻¹ Eu-154 1.0x10' 2.7x10-10 1.0x10⁶ 2.7x10-5 Eu-155 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Eu-156 1.0x101 2.7x10-10 1.0x10* 2.7x10-5 F-18 Fluorine (9) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Fe-52 Iron (26) 1.0x10' 2.7x10-10 1.0x10 2.7x10-s Fe-55 1.0x10* 2.7x10-7 1.Dx108 2.7x10-5 Fe-59 1.0x101 2.7x10-10 1.0x106 2.7x10-s 676 Pipeline and Hazardous Materials Safety Admin., DOT § 173.436 Activity con- Activity Activity Activity concentracentration for limit for exlimit for ex- Symbol of Element and atomic numtion for exradionuclide ber exempt material empt maempt conempt conterial signment signment (Bg/g) (Ci/g) (Bq) (Ci) Fe-60 1.0x102 2.7x10-9 1.0x105 2.7x10-5 Ga-67 Gallium (31) 1.0x102 2.7x10-9 1.0x10 2.7x10-' Ga-68 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Ga-72 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Gd-146 Gadolinium (64) 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Gd-148 1.0x10' 2.7x10-10 1.0x104 2.7x10-7 Gd-153 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Gd-159 1.0x10³ 2.7x10-* 1.0x108 2.7x10-5 Ge-68 Germanium (32) 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Ge-71 1.0x104 2.7x10-7 1.0x108 2.7x10-1 Ge-77 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Hf-172 Hafnium (72) 1.0x101 2.7x10-10 1.0x10* 2.7x10-5 Hf-175 1.0x102 2.7x10-9 1.0x10* 2.7x10-5 Hf-181 1.0x101 2.7x10-10 1.0x106 2.7x10-5 Hf-182 1.0x102 2.7x10-* 1.0x10* 2.7x10-5 Hg-194 Mercury (80) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Hg-195m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Hg-197 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Hg-197m 1.0x102 2.7x10-9 1.0x10* 2.7x10-1 Hg-203 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Ho-166 Holmium (67) 1.0x103 2.7x10-* 1.0x105 2.7x10-6 Ho-166m 1.0x10' 2.7x10-10 1.0x10 2.7x10-s I-123 lodine (53) 1.0x102 2.7x10-9 1.0x107 2.7x10-4 I-124 1.0x101 2.7x10-10 1.0x108 2.7x10-5 I-125 1.0x10a 2.7x10-* 1.0x108 2.7x10-5 I-126 1.0x102 2.7x10-* 1.0x10* 2.7x10-5 I-129 1.0x102 2.7x10-9 1.0x105 2.7x10-6 I-131 1.0x102 2.7x10-' 1.0x106 2.7x10-5 I-132 1.0x101 2.7x10-10 1.0x105 2.7x10-6 I-133 1.0x101 2.7x10-19 1.0x106 2.7x10-5 I-134 1.0x101 2.7x10-10 1.0x105 2.7x10-6 I-135 1.0x10' 2.7x10-10 1.0x10 2.7x10-5 In-111 Indium (49) 1.0x102 2.7x10-* 1.0x106 27x10-5 In-113m 1.0x102 2.7x10-* 1.0x10* 2.7x10-5 In-114m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 In-115m 1.0x102 2.7x10-' 1.0x106 2.7x10-5 Ir-189 Iridium (77) 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Ir-190 1.0x10' 2.7x10-10 1.0x10 2.7x10-1 Ir-192 1.0x10' 2.7x10-10 1.0x10* 2.7x10-7 Ir-194 1.0x102 2.7x10-* 1.0x106 2.7x10-* K-40 Potassium (19) 1.0x102 2.7x10-9 1.0x10* 2.7x10-5 K-42 1.0x102 2.7x10-9 1.0x106 2.7x10-5 K-43 1.0x101 2.7x10⁻¹⁰ 1.0x106 2.7x10-s Kr-81 Krypton (36) 1.0x104 2.7x10-7 1.0x107 2.7x10⁻⁴ Kr-85 1.0x105 2.7x10-6 1.0x104 2.7x10-7 Kr-85m 1.0x103 2.7x10-1 1.0x1010 2.7x10-1 Kr-87 1.0x102 2.7x10-9 1.0x10* 2.7x10-2 La-137 Lanthanum (57) 1.0x103 2.7x10-* 1.0x107 2.7x10-4 La-140 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Lu-172 Lutetium (71) 1.0x101 2.7x10-10 1.0x106 2.7x10-3 Lu-173 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Lu-174 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Lu-174m 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Lu-177 1.0x103 2.7x10-* 1.0x107 2.7x10-4 Mg-28 Magnesium (12) 1.0x101 2.7x10-10 1.0x105 2.7x10⁻⁶ Mn-52 Manganese (25) 1.0x101 2.7x10-10 1.0x106 2.7x10-6 Mn-53 1.0x104 2.7x10-7 1.0x108 2.7x10-2 Mn-54 1.0x101 2.7x10-10 1.0x10⁶ 2.7x10-s Mn-56 1.0x101 2.7x10-10 1.0x10" 2.7x10-6 Mo-93 Molybdenum (42) 1.0x10³ 2.7x10-1 1.0x10* 2.7x10-1 Mo-99 1.0x102 2.7x10-9 1.0x106 2.7x10-5 N-13 Nitrogen (7) 1.0x102 2.7x10-' 1.0x10* 2.7x10-2 Na-22 Sodium (11) 1.0x10¹ 2.7x10⁻¹⁰ 1.0x10 2.7x10-5 Na-24 1.0x10' 2.7x10-16 1.0x105 2.7x10-6 Nb-93m Nioblum (41) 1.0x104 2.7x10-? 1.0x107 2.7x10-4 Nb-94 1.0x10' 2.7x10⁻¹⁰ 1.0x106 2.7x10-5 Nb-95 1.0x10' 2.7x10-10 1.0x106 2.7x10-s Nb-97 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Nd-147 Neodymium (60) 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Nd-149 1.0x102 2.7x10-9 1.0x106 2.7x10-5 677 $ 173.436 49 CFR Ch. I (10-1-06 Edition) Activity Activity con- Activity Activity concentracentration for limit for exlimit for ex- Symbol of Element and atomic numtion for exexempt materadionuclide empt maempt conempt conber rial terial signment signment (Bq/g) (Bq) (Ci) (Ci/g) Ni-59 Nickel (28) 1.0x104 2.7x10-7 1.0x10 2.7x10-3 Ni-63 1.0x105 2.7x10-6 1.0x108 2.7x10-3 1.0x101 2.7x10-10 1.0x108 2.7x10-5 Ni-65 Neptunium (93) 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 Np-235 2.7x10-* Np-236 (short-lived) 1.0x10³ 2.7x10⁻⁸ 1.0x107 Np-236 (long-lived) 1.0x102 2.7x10-* 1.0x106 2.7x10-6 1.0 2.7x10-" 1.0x103 27x10-* Np-237 (b) Np-239 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Osmium (76) 1.0x101 2.7x10-10 1.0x10* 2.7x10-1 Os-185 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Os-191 Os-191m 1.0x103 2.7x10-* 1.0x107 2.7x10-4 1.0x102 2.7x10-9 1.0x10 2.7x10-5 Os-193 1.0x102 2.7x10-' 1.0x105 2.7x10-6 Os-194 Phosphorus (15) 1.0x103 2.7x10-* 1.0x105 2.7x10-6 P-32 P-33 1.0x105 2.7x10-6 1.0x10 2.7x10-3 Pa-230 Protactinium (91) 1.0x10' 2.7x10⁻¹⁰ 1.0x10* 2.7x10-1 Pa-231 1.0 2.7x10-11 1.0x10³ 2.7x10-* 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Pa-233 Lead (82) 1.0x101 2.7x10-10 1.0x10 2.7x10-5 Pb-201 Pb-202 1.0x10³ 2.7x10-* 1.0x106 2.7x10~5 Pb-203 1.0x102 2.7x10-' 1.0x106 2.7x10~5 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Pb-205 Pb-210 (b) 1.0x10' 2.7x10-10 1.0x104 2.7x10-1 1.0x105 2.7x10-6 Pb-212 (b) 1.0x10¹ 2.7x10-10 Pd-103 Palladium (46) 1.0x10³ 2.7x10-8 1.0x108 2.7x10~3 Pd-107 1.0x105 2.7x10-6 1.0x108 2.7x10⁻¹ Pd-109 1.0x10³ 2.7x10-" 1.0x10 2.7x10~s Pm-143 Promethium (61) 1.0x102 2.7x10-9 1.0x10 2.7x10-5 Pm-144 1.0x10' 2.7x10-10 1.0x106 2.7x10-s Pm-145 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Pm-147 1.0x10' 2.7x10-10 1.0x10 2.7x10-5 Pm-148m Pm-149 1.0x103 2.7x10-* 1.0x10* 2.7x10-5 Pm-151 1.0x102 2.7x10-* 1.0x10⁶ 2.7x10~s Po-210 Polonium (84) 1.0x10' 2.7x10-16 1.0x104 2.7x10-1 Pr-142 Praseodymium (59) 1.0x102 2.7x10-9 1.0x10 2.7x10-s 1.0x104 2.7x10-7 1.0x106 2.7x10-5 Pr-143 Pt-188 Platinum (78) 1.0x10¹ 2.7x10-10 1.0x106 2.7x10-5 PI-191 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Pt-193 1.0x104 2.7x10-1 1.0x107 2,7x10-4 1.0x10³ 2.7x10⁻¹ 1.0x107 2.7x10-4 Pt-193m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Pt-195m 1.0x10* 2.7x10-1 Pt-197 1.0x103 2.7x10-* Pl-197m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Pu-236 Plutonlum (94) 1.0x101 2.7x10⁻¹⁰ 1.0x104 2.7x10-7 Pu-237 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 Pu-238 1.0 2.7x10-" 1.0x104 2.7x10-7 1.0 2.7x10-" 1.0x104 2.7x10⁻¹ Pu-239 Pu-240 1.0 2.7x10-" 1.0x10³ 27x10-* Pu-241 1.0x102 2.7x10-9 1.0x105 2.7x10-6 1.0 2.7x10-11 1.0x104 2.7x10-? Pu-242 Pu-244 1.0 2.7x10-11 1.0x104 2.7x10-7 2.7x10-6 Ra-223 (b) Radlum (88) 1.0x102 2.7x10⁻⁹ 1.0x106 1.0x10' 2.7x10~10 1.0x10 2.7x10-* Ra-224 (b) Ra-225 1.0x102 2.7x10-* 1.0x106 2.7x10-6 1.0x101 2.7x10-10 1.0x104 2.7x10-7 Ra-226 (b) Ra-228 (b) 1.0x10' 2.7x10-10 1.Dx105 2.7x10-6 Rubidium (37) 1.0x101 2.7x10-10 1.0x10⁶ 2.7x10~5 Rb-81 Rb-83 1.0x102 2.7x10-* 1.0x108 2.7x10-5 1.0x101 2.7x10-10 1.0x106 2.7x10-5 Rb-84 1.0x102 2.7x10-' 1.0x105 2.7x10-6 Rb-86 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Rb-87 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Rb(nat) Rhenium (75) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Re-184 Re-184m 1.0x102 2.7x10-9 1.0x10 2.7x10-5 1.0x103 2.7x10-* 1.0x106 2.7x10-1 Re-186 Re-187 1.0x10* 2.7x10-s 1.0x109 2.7x10-2 Re-188 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Re-189 1.0x102 2.7x10-9 1.0x10* 2.7x10-5 1.0x10 2.7x10-5 1.0x10 2.7x10-2 Re(nat) 678 Pipeline and Hazardous Materials Safety Admin., DOT § 173.436 Activity con- Activity Activity Activity concentracentration for limit for exlimit for ex- Symbol of Element and atomic numtion for exradionuclide ber exempt material empt maempt conempt conterial signment signment (Bq/g) (Ci/g) (Bq) (Ci) Rh-99 Rhodium (45) 1.0x10' 2.7x10⁻¹D 1.0x108 2.7x10-5 Rh-101 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Rh-102 1.0x10' 2.7x10-10 1.0x10 2.7x10-s Rh-102m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Rh-103m 1.0x104 2.7x10-1 1.0x10" 2.7x10-3 Rh-105 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Rn-222 (b) Radon (86) 1.0x101 2.7x10-10 1.0x10" 2.7x10-3 Ru-97 Ruthenium (44) 1.0x10² 2.7x10-9 1.0x107 2.7x10-4 Ru-103 1.0x102 27x10-' 1.0x106 2.7x10-5 Ru-105 1.0x101 2.7x10-10 1.0x10* 2.7x10-s Ru-106 (b) 1.0x102 2.7x10-9 1.0x105 2.7x10-6 S-35 Sulphur (16) 1.0x105 2.7x10-6 1.0x108 2.7x10-3 Sb-122 Antimony (51) 1.0x102 2.7x10-' 1.0x104 2.7x10-7 Sb-124 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Sb-125 1.0x102 2.7x10-* 1.0x10* 2.7x10-s Sb-126 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Sc-44 Scandium (21) 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Sc-46 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Sc-47 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Sc-48 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 Se-75 Selenium (34) 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Se-79 1.0x104 2.7x10-7 1.0x107 2.7x10-* Si-31 Silicon (14) 1.0x10³ 2.7x10-* 1.0x10* 2.7x10-5 Si-32 1.0x103 2.7x10-* 1.0x106 2.7x10-5 Sm-145 Samarium (62) 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Sm-147 1.0x10' 2.7x10-10 1.0x104 2.7x10~¹ Sm-151 1.0x104 2.7x10-7 1.0x10* 2.7x10-1 Sm-153 1.0x102 2.7x10-* 1.0x106 2.7x10-1 Sn-113 Tin (50) 1.0x10s 2.7x10-* 1.0x107 2.7x10-4 Sn-117m 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Sn-119m 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 Sn-121m 1.0x103 2.7x10-* 1.0x107 2.7x10-4 Sn-123 1.0x10³ 2.7x10-* 1.0x10" 2.7x10-5 Sn-125 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Sn-126 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Sr-82 Strontium (38) 1.0x101 2.7x10-10 1.0x105 2.7x10-6 Sr-85 1.0x102 2.7x10-9 1.0x10 2.7x10-5 Sr-85m 1.0x102 2.7x10-9 1.0x10' 2.7x10-4 Sr-87m 1.0x102 2.7x10-9 1.0x106 2.7x10~5 Sr-89 1.0x10³ 2.7x10-* 1.0x105 2.7x10-s Sr-90 (b) 1.0x102 2.7x10-' 1.0x104 2.7x10-7 Sr-91 1.0x101 27x10-10 1.0x105 2.7x10-6 Sr-92 1.0x10' 27x10-10 1.0x106 2.7x10-s T(H-3) Tritium (1) 1.0x10* 2.7x10-5 1.0x10 2.7x10-2 Ta-178 (long-lived) Tantalum (73) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Ta-179 1.0x10³ 2.7x10-1 1.0x107 2.7x10-4 Ta-182 1.0x10' 2.7x10-10 1.0x10* 2.7x10-7 Tb-157 Terbium (65) 1.0x104 2.7x10-7 1.0x107 2.7x10-4 Tb-158 1.0x10' 2.7x10-10 1.0x10* 2.7x10-5 Tb-160 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Tc-95m Technetium (43) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Tc-96 1.0x10' 2.7x10⁻¹⁰ 1.0x105 2.7x10-s Tc-96m 1.0x103 2.7x10-* 1.0x107 2.7x10-4 Tc-97 1.0x103 2.7x10-* 1.0x10* 2.7x10-3 Tc-97m 1.0x103 2.7x10-* 1.0x107 2.7x10-4 Tc-98 1.0x101 2.7x10-10 1.0x10* 2.7x10-5 Tc-99 1.0x104 2.7x10-? 1.0x10' 2.7x10-4 Tc-99m 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Te-121 Tellurium (52) 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Te-121m 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Te-123m 1.0x102 2.7x10-* 1.0x107 2.7x10-4 Te-125m 1.0x10s 2.7x10-8 1.0x107 2.7x10-4 Te-127 1.0x10³ 2.7x10-* 1.0x106 2.7x10-5 Te-127m 1.0x103 2.7x10-8 1.0x107 2.7x10-4 Te-129 1.0x102 2.7x10-9 1.0x106 2.7x10-5 Te-129m 1.0x103 2.7x10-* 1.0x105 2.7x10-5 Te-131m 1.0x10' 2.7x10-10 1.0x10 2.7x10-5 Te-132 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Th-227 Thorium (90) 1.0x101 2.7x10-10 1.0x104 2.7x10-' Th-228 (b) 1.0 2.7x10-" 1.0x104 2.7x10-1 679 $ 173.436 49 CFR Ch. I (10-1-06 Edition) Activity con- Activity Activity Activity concentracentration for limit for exlimit for ex- Symbol of Element and atomic numtion for exradionuclide ber exempt material empt maempt conempt conterial signment signment (Bq/g) (Ci/g) (Bq) (Ci) Th-229 (b) 1.0 2.7x10-" 1.0x103 2.7x10-* Th-230 1.0 2.7x10-11 1.0x104 2.7x10-7 Th-231 1.0x10³ 2.7x10-8 1.0x107 2.7x10-4 Th-232 1.0x101 2.7x10-10 1.0x104 2.7x10-7 Th-234 (b) 1.Dx10³ 2.7x10-8 1.0x106 2.7x10-6 Th (nat) (b) 1.0 2.7x10-11 1.0x103 2.7x10-1 Ti-44 Titanium (22) 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 TH-200 Thallium (81) 1.0x10' 2.7x10-10 1.0x10* 2.7x10-1 TH-201 1.0x102 2.7x10-9 1.0x10⁶ 2.7x10-3 TI-202 1.0x102 2.7x10-9 1.0x10⁶ 2.7x10-1 TI-204 1.0x104 2.7x10-7 1.0x104 2.7x10-¹ Tm-167 Thulium (69) 1.0x102 2.7x10-9 1.0x106 2.7x10-s Tm-170 1.0x10³ 2.7x10-8 1.0x10* 2.7x10-5 Tm-171 1.0x104 2.7x10-7 1.0x10* 2.7x10-3 U-230 (fast lung absorption) (b).(d) Uranium (92) 1.0x10' 2.7x10-10 1.0x10⁵ 2.7x10-6 U-230 (medium lung absorption) (e) 1.0x10' 2.7x10-10 1.0x104 2.7x10-7 U-230 (slow lung absorption) (f) 1.0x10' 2.7x10-10 1.0x104 2.7x10-7 U-232 (fast lung absorption) (b),(d) 1.0 2.7x10-" 1.0x10³ 2.7x10⁻* U-232 (medium lung absorption) (e) 1.0x10' 27x10- 1.0x104 2.7x10-7 U-232 (slow lung absorption) (f) 1.0x10¹ 2.7x10-10 1.0x104 2.7x10-7 U-233 (fast lung absorption) (d) 1.0x10¹ 2.7x10-10 1.0x104 2.7x10-7 U-233 (medium lung absorption) (e) 1.0x102 2.7x10-9 1.0x106 2.7x10-6 U-233 (slow lung absorption) (f) 1.0x101 2.7x10-10 1.0x105 2.7x10-6 U-234 (fast lung absorption) (d) 1.0x101 2.7x10-10 1.0x104 2.7x10-? U-234 (medium lung absorption) (e) 1.0x102 2.7x10-9 1.0x104 2.7x10-6 U-234 (slow lung absorption) (f) 1.0x101 2.7x10-10 1.0x105 2.7x10-6 U-235 (all lung absorption types) 1.0x101 2.7x10-10 1.0x104 2.7x10-? (b),(d),(e),(f). U-236 (fast lung absorption) (d) 1.0x10' 2.7x10⁻¹⁰ 1.0x104 2.7x10-1 U-238 (medium lung absorption) (e) 1.0x102 2.7x10-9 1.0x10* 2.7x10-6 U-238 (slow lung absorption) (f) 1.0x10' 2.7x10-10 1.0x104 2.7x10-7 U-238 (all lung absorption types) 1.0x10' 2.7x10-10 1.0x104 2.7x10-1 (b),(d).(e).(f). U (nat) (b) 1.0 2.7x10-" 1.0x10³ 2.7x10-* U (enriched to 20% or less)(g) 1.0 2.7x10-11 1.0x10³ 2.7x10-8 U (dep) 1.0 2.7x10-" 1.0x10³ 2.7x10-8 V-48 Vanadium (23) 1.0x10' 2.7x10-10 1.0x105 2.7x10-6 V-49 1.0x10* 2.7x10-7 1.0x107 2.7x10-4 W-178 Tungsten (74) 1.0x10' 2.7x10-10 1.0x10 2.7x10-5 W-181 1.0x10³ 2.7x10-* 1.0x107 2.7x10-4 W-185 1.0x104 2.7x10-7 1.0x107 2.7x10-4 W-187 1.0x102 2.7x10-9 1.0x106 2.7x10-5 W-188 1.0x102 2.7x10-9 1.0x105 2.7x10-6 Xe-122 Xenon (54) 1.0x102 2.7x10-9 1.0x10* 2.7x10-2 Xe-123 1.0x102 2.7x10-9 1.0x108 2.7x10-2 Xe-127 1.0x103 2.7x10-B 1.0x105 2.7x10-6 Xe-131m 1.0x104 2.7x10-7 1.0x104 2.7x10-? Xe-133 1.0x103 2.7x10-* 1.0x104 2.7x10-7 Xe-135 1.0x103 2.7x10-* 1.0x1010 2.7x10-1 Y-87 Yttrium (39) 1.0x101 2.7x10-10 1.0x108 2.7x10-1 Y-88 1.0x101 2.7x10-10 1.0x106 2.7x10-5 Y-90 1.0x103 2.7x10-* 1.0x105 2.7x10-6 Y-91 1.0x10³ 2.7x10-* 1.0x10* 27x10-3 Y-91m 1.0x102 2.7x10-s 1.0x10* 2.7x10-s Y-92 1.0x102 2.7x10-9 1.0x10 2.7x10-6 Y-93 1.0x102 2.7x10-* 1.0x10 2.7x10-6 Yb-169 Ytterblum (70) 1.0x102 2.7x10-9 1.0x107 2.7x10-4 Yb-175 1.0x10s 2.7x10-' 1.0x107 2.7x10-4 Zn-65 Zinc (30) 1.0x101 2.7x10-10 1.0x10* 2.7x10-5 Zn-69 1.0x104 2.7x10-? 1.0x10* 2.7x10-5 Zn-69m 1.0x102 2.7x10-' 1.0x10* 2.7x10-5 Zr-88 Zirconlum (40) 1.0x102 2.7x10-* 1.0x106 2.7x10-s Zr-93 (b) 1.0x10³ 2.7x10-8 1.0x107 2.7x10-4 Zr-95 1.0x10' 2.7x10-10 1.0x106 2.7x10-5 Zr-97 (b) 1.0x101 2.7x10-10 1.0x105 2.7x10⁻⁶ [Reserved] Parent nuclides and their progeny included in secular equilibrium are listed in the following: Sr-90 Y-90 Zr-93 Nb-93m Zr-97 Nb-97 680 Pipeline and Hazardous Materials Safety Admin., DOT § 173.441 Ru-106 Rh-106 Cs-137 Ba-137m Ce-134 La-134 Ce-144 Pr-144 Ba-140 La-140 Bi-212 TI-208 (0.36), Po-212 (0.64) Pb-210 Bi-210, Po-210 Pb-212 BI-212. TI-208 (0.36), Po-212 (0.64) Rn-220 Po-216 Rn-222 Po-218, Pb-214, Bi-214, Po-214 Ra-223 Rn-219, Po-215, Pb-211, Bi-211, TI-207 Ra-224 Rn-220, Po-216, Pb-212, Bi-212, TI-208(0.36), Po-212 (0.64) Ra-226 Rn-222, Po-218, Pb-214, Bi-214, Po-214. Pb-210, BI-210, Po-210 Ra-228 Ac-228 Th-226 Ra-222, Rn-218, Po-214 Th-228 Ra-224, Rn-220, Po-216, Pb-212. Bi-212, TI-208 (0.36), Po-212 (0.64) Th-229 Ra-225, Ac-225, Fr-221, At-217, Bi-213, Po-213, Pb-209 Th-nat Ra-228, Ac-228, Th-228, Ra-224, Rn-220, Po-216, Pb-212, Bi-212, TI-208 (0.36), Po-212 (0.64) Th-234 Pa-234m U-230 Th-226, Ra-222, Rn-218, Po-214 U-232 Th-228, Ra-224, Rn-220. Po-216, Pb-212, Bi-212, TI-208 (0.36), Po-212 (0.64) U-235 Th-231 U-238 Th-234, Pa-234m U-nat Th-234, Pa-234m, U-234, Th-230, Ra-226, Rn-222, Po-218, Pb-214, Bi-214, Po-214, Pb-210, Bi-210, Po-210 U-240 Np-240m Np-237 Pa-233 Am-242 mAm-242 Am-243 Np-239 [Reserved] d These values apply only to compounds of uranium that take the chemical form of UFs UO2F2 and UO₂(NO₃)₂ in both normal and accident conditions of transport. These values apply only to compounds of uranium that take the chemical form of UO3. UF4. UCL and hexavalent compounds in both normal and accident conditions of transport. These values apply to all compounds of uranlum other than those specified in notes (d) and (e) of this table. 0 These values apply to unirradiated uranium only. [69 FR 3685, Jan. 26, 2004) (iii) There are no loading or unloading operations between the beginning § 173.441 Radiation level limitations and end of the transportation: and exclusive use provisions. (2) 2 mSv/h (200 mrem/h) at any point (a) Except as provided in paragraph on the outer surfaces of the vehicle, in- (b) of this section, each package of cluding the top and underside of the ve- Class 7 (radioactive) materials offered hicle; or in the case of a flat-bed style for transportation must be designed vehicle. at any point on the vertical and prepared for shipment, so that planes projected from the outer edges under conditions normally incident to of the vehicle, on the upper surface of the load or enclosure if used, and on transportation, the radiation level does the lower external surface of the vehinot exceed 2 mSv/hour (200 mrem/hour) cle; at any point on the external surface of (3) 0.1 mSv/h (10 mrem/h) at any point the package, and the transport index 2 m (6.6 feet) from the outer lateral does not exceed 10. surfaces of the vehicle (excluding the (b) A package which exceeds the raditop and underside of the vehicle): or in ation level limits specified in parathe case of a flat-bed style vehicle, at graph (a) of this section must be transany point 2 m (6.6 feet) from the ported by exclusive use shipment, and vertical planes projected by the outer the radiation levels for such shipment edges of the vehicle (excluding the top may not exceed the following during and underside of the vehicle); and transportation: (4) 0.02 mSv/h (2mrem/h) in any nor- (1) 2 mSv/h (200 mrem/h) on the extermally occupied space, except that this nal surface of the package unless the provision does not apply to carriers if following conditions are met, in which they operate under the provisions of a case the limit is 10 mSv/h (1000 mrem/ State or federally regulated radiation h): protection program and if personnel under their control who are in such an (i) The shipment is made in a closed occupied space wear radiation dosimtransport vehicle; etry devices. (ii) The package is secured within the (c) For shipments made under the vehicle so that its position remains provisions of paragraph (b) of this secfixed during transportation: and tion, the offeror shall provide specific 681 § 173.442 49 CFR Ch. I (10-1-06 Edition) written instructions for maintenance (2) 85 °C (185 °F) in an exclusive use of the exclusive use shipment controls shipment. to the carrier. The instructions must be included with the shipping paper in- § 173.443 Contamination control. formation. The instructions must be sufficient so that, when followed, they (a) The level of non-fixed (removable) radioactive contamination on the exwill cause the carrier to avoid actions that will unnecessarily delay delivery ternal surfaces of each package offered or unnecessarily result in increased rafor transport must be kept as low as reasonable achievable. The level of diation levels or radiation exposures to non-fixed radioactive contamination transport workers or members of the general public. may not exceed the limits set forth in (d) Conveyance limits on the sum of Table 9 and must be determined by either: package transport indices are as follows: (1) Wiping an area of 300 cm2 of the (1) Except for shipments by cargo airsurface concerned with an absorbent craft only or by seagoing vessel, the material, using moderate pressure, and sum of transport indices for a non-exmeasuring the activity on the wiping clusive use shipment may not exceed material. Sufficient measurements 50. must be taken in the most appropriate (2) Where a consignment is translocations to yield a representative asported under exclusive use, there is no sessment of the non-fixed contaminalimit on the sum of the transport indition levels. The amount of radioacces aboard a single conveyance. The tivity measured on any single wiping conditions of paragraphs (b)(2), (b)(3), material, divided by the surface area (b)(4) and (c) must be met. wiped and divided by the efficiency of (3) Provisions for shipments of Class the wipe procedure (the fraction of re- 7 (radioactive) materials by air are demovable contamination transferred scribed in §§ 175.700-175.705 of this subfrom the surface to the absorbent machapter. terial), may not exceed the limits set (4) Provisions for shipment of Class 7 forth in Table 9 at any time during (radioactive) materials by vessel are transport. For this purpose the actual described in §§ 176.700-176.720 of this wipe efficiency may be used, or the subchapter. wipe efficiency may be assumed to be (e) A package exceeding the max- 0.10; or imum surface radiation level or max- (2) Alternatively, the level of nonimum transport index prescribed in fixed radioactive contamination may paragraph (a) of this section may not be determined by using other methods be transported by aircraft. of equal or greater efficiency. [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as Table 9 is as follows: amended at 63 FR 48568, Sept. 10, 1998; 66 FR 45380, Aug. 28, 2001; 69 FR 3691, Jan. 26, 2004) TABLE 9-NON-FIXED EXTERNAL RADIOACTIVE CONTAMINATION LIMITS FOR PACKAGES § 173.442 Thermal limitations. Maximum permissible lim- A package of Class 7 (radioactive) its material must be designed, con- Contaminant structed, and loaded so that- Bq/cm2 uCi/ dpm/ cm2 cm2 (a) The heat generated within the package by the radioactive contents 1. Beta and gamma emitiers and low toxicity alpha emitters 4 10-4 220 will not, during conditions normally 2. All other alpha emitting radioincident to transport, affect the integnuclides 0.4 10-5 22 rity of the package; and (b) The temperature of the accessible (b) Except as provided in paragraph external surfaces of the loaded package (d) of this section, in the case of packwill not, assuming still air in the shade ages transported as exclusive use shipat an ambient temperature of 38 °C (100 ments by rail or public highway only, °F). exceed eitherthe removable (non-fixed) radioactive (1) 50 °C (122 °F) in other than an excontamination on any package at any clusive use shipment; or time during transport may not exceed 682 Pipeline and Hazardous Materials Safety Admin., DOT § 173.448 ten times the levels prescribed in para- (a) The number of packages and overgraph (a) of this section. The levels at packs bearing FISSILE labels stored in the beginning of transport may not exany one storage area, such as a transit ceed the levels prescribed in paragraph area, terminal building, storeroom, wa- (a) of this section. terfront pier, or assembly yard, must (c) Except as provided in paragraph be limited so that the total sum of the (d) of this section, each transport vehicriticality safety indices in any indicle used for transporting Class 7 (radiovidual group of such packages and active) materials as an exclusive use overpacks does not exceed 50. Groups of shipment that utilizes the provisions of such packages and overpacks must be paragraph (b) of this section must be stored so as to maintain a spacing of at surveyed with appropriate radiation least 6 m (20 feet) from all other groups detection instruments after each use. A of such packages and overpacks. vehicle may not be returned to service (b) Storage requirements for Class 7 until the radiation dose rate at each (radioactive) material transported in accessible surface is 0.005 mSv per hour vessels are described in subpart M of (0.5 mrem per hour) or less, and there is part 176 of this subchapter. no significant removable (non-fixed) [Amdt. 173-244, 60 FR 50307. Sept. 28, 1995. as radioactive surface contamination as amended by 66 FR 45380. Aug. 28, 2001: 69 FR specified in paragraph (a) of this sec- 3691, Jan. 26, 2004) tion. (d) Paragraphs (b) and (c) of this sec- § 173.448 General transportation retion do not apply to any closed transquirements. port vehicle used solely for the trans- (a) Each shipment of Class 7 (radioportation by highway or rail of Class 7 active) materials must be secured to (radioactive) material packages with prevent shifting during normal transcontamination levels that do not exportation conditions. ceed 10 times the levels prescribed in (b) Except as provided in $$174.81, paragraph (a) of this section if- 176.83, and 177.848 of this subchapter, or (1) A survey of the interior surfaces as otherwise required by the Comof the empty vehicle shows that the rapetent Authority in the applicable cerdiation dose rate at any point does not tificate, a package or overpack of Class exceed 0.1 mSv per hour (10 mrem per 7 (radioactive) materials may be carhour) at the surface or 0.02 mSv per ried among packaged general cargo hour (2 mrem per hour) at 1 m (3.3 feet) without special stowage provisions, iffrom the surface; (1) The heat output in watts does not (2) Each vehicle is stenciled with the exceed 0.1 times the minimum package words "For Radioactive Materials Use dimension in centimeters; or Only" in letters at least 76 millimeters (2) The average surface heat flux of (3 inches) high in a conspicuous place the package or overpack does not exon both sides of the exterior of the veceed 15 watts per square meter and the hicle; and immediately surrounding cargo is not (3) Each vehicle is kept closed except in sacks or bags or otherwise in a form for loading or unloading. that would seriously impede air circulation for heat removal. [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as (c) Packages or overpacks bearing laamended by Amdt. 173-244, 61 FR 20753, May bels prescribed in $172.403 of this sub- 8, 1996; 66 FR 45380, Aug. 28, 2001; 69 FR 3691, chapter may not be carried in compart- Jan. 26, 2004: 69 FR 55119, Sept. 13, 2004) ments occupied by passengers, except $ 173.447 Storage incident to transporin those compartments exclusively retation-general requirements. served for couriers accompanying those packages. The following requirements apply to (d) Mixing of different kinds of packtemporary storage during the course of ages that include fissile packages is autransportation but not to Nuclear Regthorized only in accordance with ulatory Commission or Agreement $173.459. State-licensed facilities or U.S. Gov- (e) No person shall offer for transporernment-owned or contracted facilitation or transport aboard a passengerties. carrying aircraft any single package or 683 § 173.453 49 CFR Ch. I (10-1-06 Edition) overpack with a transport index greatrial. Lead, beryllium, graphite, and hyer than 3.0. drogenous material enriched in deute- (f) No person shall offer for transporrium may be present in the package tation or transport aboard a passengerbut must not be included in detercarrying aircraft any Class 7 (radiomining the required mass of solid active) material unless that material is nonfissile material. intended for use in, or incident to, re- (d) Uranium enriched in uranium-235 search, medical diagnosis or treatment. to a maximum of 1 percent by weight, (g) If an overpack is used to consoliand with total plutonium and uraniumdate individual packages or to enclose 233 content of up to 1 percent of the a single package of Class 7 (radiomass of uranium-235, provided that the active) materials, the package(s) must mass of any beryllium, graphite, and comply with the packaging. marking, hydrogenous material enriched in deuand labeling requirements of this subterium constitute less than 5 percent of chapter, and: the uranium mass. (1) The overpack must be labeled as (e) Liquid solutions of uranyl nitrate prescribed in 172.403(h) of this subenriched in uranium-235 to a maximum chapter; of 2 percent by mass, with a total plu- (2) The overpack must be marked as tonium and uranium-233 content not prescribed in subpart D of part 172 of exceeding 0.002 percent of the mass of this subchapter and $173.25(a); and uranium, and with a minimum nitro- (3) The transport index of the overgen to uranium atomic ratio (N/U) of 2. pack may not exceed 3.0 for passenger- The material must be contained in at carrying aircraft shipments, or 10.0 for least a DOT Type A package. cargo-aircraft shipments. (f) Packages containing, individually, [69 FR 3691, Jan. 26, 2004] a total plutonium mass of not more than 1000 grams, of which not more § 173.453 Fissile materials-exceptions. than 20 percent by mass may consist of Fissile materials meeting the replutonium-239, plutonium-241, or any quirements of at least one of the paracombination of these radionuclides. graphs (a) through (f) of this section [69 FR 3692, Jan. 26, 2004) are excepted from the requirements of this subpart for fissile materials, in- § 173.457 Transportation of fissile macluding the requirements of §§ 173.457 terial packages-specific requireand 173.459, but are subject to all other ments. requirements of this subpart, except as (a) Packages containing fissile radionoted. active material which are not excepted (a) An individual package containing under $173.453 must be assigned by the 2 grams or less of fissile material. offeror, in accordance with their defini- (b) An individual or bulk packaging tions in $173.403, a criticality safety containing 15 grams or less of fissile index (CSI) and a transport index (TI). material provided the package has at (b) Fissile material packages and least 200 grams of solid nonfissile maconveyances transporting fissile mateterial for every gram of fissile material packages must satisfy the radirial. Lead, beryllium, graphite, and hyation level restrictions of § 173.441. drogenous material enriched in deute- (c) Except for consignments under exrium may be present in the package clusive use, the CSI of any package or but must not be included in deteroverpack may not exceed 50. A fissile mining the required mass for solid material package with CSI greater nonfissile material. than 50 must be transported by exclu- (c) Low concentrations of solid fissile sive use. material commingled with solid (d) For non-exclusive use shipments nonfissile material, provide that: of fissile material packages, except on (1) There is at least 2000 grams of vessels, the total sum of CSI's in a nonfissile material for every gram of freight container or on a conveyance fissile material, and may not exceed 50. (2) There is no more than 180 grams (e) For exclusive use shipments of of fissile material distributed within fissile material packages, except on 360 kg of contiguous nonfissile matevessels, the total sum of CSI's in a 684 Pipeline and Hazardous Materials Safety Admin., DOT § 173.462 freight container or on a conveyance presented for transport. The use of may not exceed 100. non-radioactive substitute contents is (f) Exclusive use shipments of fissile encouraged provided that the results of material packages must satisfy the rathe testing take into account the radiation level and administrative redioactive characteristics of the conquirements of $173.441(b). tents for which the package is being (g) The number of packages, overtested; packs and freight containers con- (2) Reference to a previous, satisfactaining fissile material stored in trantory demonstration of compliance of a sit in any one storage area must be so sufficiently similar nature; limited that the total sum of the CSI's (3) Performance of tests with models in any group of packages, overpacks or of appropriate scale incorporating freight containers does not exceed 50. those features that are significant with Groups of packages shall be stored so respect to the item under investigaas to maintain a spacing of a least 6 m tion, when engineering experience has (20 ft) between the closest surfaces of shown results of those tests to be suitany two groups. able for design purposes. When a scale (h) Provisions for shipment by vessel model is used, the need for adjusting of Class 7 (radioactive) material packcertain test parameters, such as the ages, including fissile material packpenetrator diameter or the compresages by vessel are described in sive load, must be taken into account; §§ 176.700-176.720 of this subchapter. or (4) Calculations or reasoned evalua- [69 FR 3692, Jan. 26, 2004] tion, using reliable and conservative § 173.459 Mixing of fissile material procedures and parameters. packages with non-fissile or fissile- (b) With respect to the initial condiexcepted material packages. tions for the tests under §§ 173.465 Mixing of fissile material packages through 173.469, except for the water with other types of Class 7 (radioimmersion tests, compliance must be active) materials in any conveyance or based upon the assumption that the storage location is authorized only if package is in equilibrium at an ambithe TI of any single package does not ent temperature of 38 °C (100 °F). exceed 10. the CSI of any single pack- [Amdt. 173-244, 60 FR 50307, Sept. 28. 1995, as age does not exceed 50, and the proviamended by 63 FR 52850, Oct. 1. 1998) sions of §§ 173.441 and 173.457 are satisfied. § 173.462 Preparation of specimens for testing. [69 FR 3692, Jan. 26, 2004] (a) Each specimen (i.e., sample, pro- § 173.461 Demonstration of compliance totype or scale model) must be examwith tests. ined before testing to identify and (a) Compliance with the design rerecord faults or damage, including: quirements in $173.412 and the test re- (1) Divergence from the specificaquirements in §§ 173.465 through 173.469 tions or drawings: must be shown by any of the methods (2) Defects in construction; prescribed in this paragraph, or by a (3) Corrosion or other deterioration; combination of these methods approand priate for the particular feature being (4) Distortion of features. evaluated: (b) Any deviation found under para- (1) Performance of tests with protograph (a) of this section from the specitypes or samples of the specimens repfied design must be corrected or approresenting LSA-III, special form Class 7 priately taken into account in the sub- (radioactive) material, or packaging, in sequent evaluation. which case the contents of the pack- (c) The containment system of the aging for the test must simulate as packaging must be clearly specified. closely as practicable the expected (d) The external features of the specirange of physical properties of the ramen must be clearly identified so that dioactive contents or packaging to be reference may be made to any part of tested, must be prepared as normally it. 685 $ 173.465 49 CFR Ch. I (10-1-06 Edition) § 173.465 Type A packaging tests. (3) For fiberboard or wood rectangular packages with a mass of 50 kg (a) The packaging, with contents, (110 pounds) or less, a separate specimust be capable of withstanding the men must be subjected to a free drop water spray, free drop, stacking and onto each corner from a height of 0.3 m penetration tests prescribed in this sec- (1 foot). tion. One prototype may be used for all tests if the requirements of paragraph (4) For cylindrical fiberboard packages with a mass of 100 kg (220 pounds) (b) of this section are met. or less, a separate specimen must be (b) Water spray test. The water spray subjected to a free drop onto each of test must precede each test or test sethe quarters of each rim from a height quence prescribed in this section. The of 0.3 m (1 foot). water spray test must simulate exposure to rainfall of approximately 5 cm (5) The target for the free drop test must be a flat. horizontal surface of (2 inches) per hour for at least one hour. The time interval between the such mass and rigidity that any inend of the water spray test and the becrease in its resistance to displacement ginning of the next test must be such or deformation upon impact by the that the water has soaked in to the specimen would not significantly inmaximum extent without appreciable crease the damage to the specimen. drying of the exterior of the specimen. (d) Stacking test. (1) The specimen In the absence of evidence to the conmust be subjected for a period of at trary, this interval may be assumed to least 24 hours to a compressive load be two hours if the water spray is apequivalent to the greater of the folplied from four different directions silowing: multaneously. However, no time inter- (i) Five times the mass of the actual val may elapse if the water spray is appackage: or plied from each of the four directions (ii) The equivalent of 13 kilopascals consecutively. (1.9 psi) multiplied by the vertically (c) Free drop test. The specimen must projected area of the package. drop onto the target so as to suffer (2) The compressive load must be apmaximum damage to the safety feaplied uniformly to two opposite sides of tures being tested, and: the specimen, one of which must be the (1) The height of the drop measured base on which the package would norfrom the lowest point of the specimen mally rest. to the upper surface of the target may (e) Penetration test. For the penetranot be less than the distance specified tion test, the specimen must be placed in table 10, for the applicable package on a rigid, flat, horizontal surface that mass. The target must be as specified will not move significantly while the in $173.465(c)(5). Table 10 is as follows: test is being performed. (1) A bar of 3.2 cm (1.25 inches) in di- TABLE 10-FREE DROP DISTANCE FOR TESTING ameter with a hemispherical end and a PACKAGES TO NORMAL CONDITIONS OF mass of 6 kg (13.2 pounds) must be TRANSPORT dropped and directed to fall with its Free drop distance longitudinal axis vertical, onto the Package mass center of the weakest part of the speci- Kilograms (pounds) Meters (Feet) men, so that. if it penetrates far < Mass 5000 (11,000) 1.2 (4) enough, it will hit the containment 5,000 (11,000) Mass to 10,000 (22,000) 0.9 (3) system. The bar may not be signifi- 10,000 (22,000) Mass to 15,000 cantly deformed by the test; and (33,000) 0.6 (2) > 15,000 (33,000) Mass 0.3 (1) (2) The height of the drop of the bar measured from its lower end to the in- (2) For packages containing fissile tended point of impact on the upper material, the free drop test specified in surface of the specimen must be 1 m paragraph (c)(1) of this section must be (3.3 feet) or greater. preceded by a free drop from a height [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as of 0.3 m (1 foot) on each corner, or in amended by Amdt. 173-244. 61 FR 20753, May the case of cylindrical packages, onto 8, 1996; 66 FR 45380, Aug. 28, 2001; 69 FR 3692, each of the quarters of each rim. Jan. 26, 2004; 70 FR 56099, Sept. 23, 2005] 686 Pipeline and Hazardous Materials Safety Admin., DOT § 173.469 § 173.466 Additional tests for Type A (4) The total activity of the free volpackagings designed for liquids and ume of water must be measured folgases. lowing the 7 day immersion test and (a) In addition to the tests prescribed must not exceed 0.1 A2. in $173.465, Type A packagings designed § 173.469 Tests for special form Class 7 for liquids and gases must be capable of (radioactive) materials. withstanding the following tests: (1) Free drop test. The packaging spec- (a) Special form Class 7 (radioactive) imen must drop onto the target so as materials must meet the test requireto suffer the maximum damage to its ments of paragraph (b) of this section. containment. The height of the drop Each solid Class 7 (radioactive) matemeasured from the lowest part of the rial or capsule specimen to be tested packaging specimen to the upper surmust be manufactured or fabricated so face of the target must be 9 m (30 feet) that it is representative of the actual or greater. The target must be as specisolid material or capsule that will be fied in $ 173.465(c)(5). transported with the proposed radio- (2) Penetration test. The specimen active content duplicated as closely as must be subjected to the test specified practicable. Any differences between in $173.465(e) except that the height of the material to be transported and the the drop must be 1.7 m (5.5 feet). test material, such as the use of non- (b) [Reserved] radioactive contents. must be taken into account in determining whether [Amdt. 173-244. 60 FR 50307, Sept. 28, 1995, as the test requirements have been met. amended at 66 FR 45380, Aug. 28, 2001] The following additional conditions § 173.467 Tests for demonstrating the apply: ability of Type B and fissile mate- (1) A different specimen may be used rials packagings to withstand accifor each of the tests; dent conditions in transportation. (2) The specimen may not break or Each Type B packaging or packaging shatter when subjected to the impact. for fissile material must meet the test percussion, or bending tests; requirements prescribed in 10 CFR part (3) The specimen may not melt or 71 for ability to withstand accident disperse when subjected to the heat conditions in transportation. test; and (4) After each test, leaktightness or § 173.468 Test for LSA-III material. indispersibility of the specimen must (a) LSA-III Class 7 (radioactive) mabe determined byterial must meet the test requirement (i) A method no less sensitive than of paragraph (b) of this section. Any the leaching assessment prescribed in differences between the material to be paragraph (c) of this section. For a captransported and the test material must sule resistant to corrosion by water, be taken into account in determining and which has an internal void volume whether the test requirements have greater than 0.1 milliliter, an alterbeen met. native to the leaching assessment is a (b) Test method. (1) The specimen repdemonstration of leaktightness of 10-4 resenting no less than the entire contorr-1/s (1.3 X 10-4 atm-cm3/s) based on tents of the package must be immersed air at 25 °C (77 °F) and one atmosphere for 7 days in water at ambient temdifferential pressure for solid radioperature. active content, or 10-6 torr-1/s (1.3 X (2) The volume of water to be used in 10-6 atm-cm3/s) for liquid or gaseous the test must be sufficient to ensure radioactive content: or that at the end of the test period the (ii) A specimen that comprises or free volume of the unabsorbed and simulates Class 7 (radioactive) mateunreacted water remaining will be at rial contained in a sealed capsule need least 10% of the volume of the specinot be subjected to the leaching assessmen itself. ment specified in paragraph (c) of this (3) The water must have an initial pH section provided it is alternatively subof 6-8 and a maximum conductivity of jected to any of the volumetric leakage 10 micromho/cm at 20 °C (68 °F). assessment tests prescribed in the 687 § 173.469 49 CFR Ch. I (10-1-06 Edition) International Organization for Stand- (c) Leaching assessment methods. (1) ardization document ISO 9978-1992(E): For indispersible solid material- "Radiation protection-Sealed radio- (i) The specimen shall be immersed active sources-Leakage test methods" for seven days in water at ambient (IBR, see $171.7 of this subchapter). temperature. The volume of water to (b) Test methods.-(1) Impact Test. The be used in the test shall be sufficient to specimen must fall onto the target ensure that at the end of the seven day from a height of 9 m (30 feet) or greattest period the free volume of the er. The target must be as specified in unabsorbed and unreacted water re- $173.465(c)(5). maining shall be at least 10% of the (2) Percussion Test. (i) The specimen volume of the solid test sample itself. must be placed on a sheet of lead that The water shall have an initial pH of 6- is supported by a smooth solid surface, 8 and a maximum conductivity of 1 mS/ and struck by the flat face of a steel m (10 micromho/cm) at 20 °C (68 °F). billet so as to produce an impact equiv- (ii) The water with specimen must alent to that resulting from a free drop then be heated to a temperature of 50 of 1.4 kg (3 pounds) through 1 m (3.3 °C ±5° (122 °F +9°) and maintained at feet). this temperature for four hours. (ii) The flat face of the billet must be (iii) The activity of the water must 2.5 cm (1 inch) in diameter with the then be determined. edges rounded off to a radius of 3 mm (iv) The specimen shall then be kept +0.3 mm (0.12 inch +0.012 inch). for at least seven days in still air at (iii) The lead must be of hardness not less than 30 °C (86 °F) and relative number 3.5 to 4.5 on the Vickers scale humidity not less than 90%. and thickness 2.5 cm (1 inch) or great- (v) The specimen must then be imer, and must cover an area greater mersed in water under the same condithan that covered by the specimen. tions as in paragraph (c)(1)(i) of this (iv) A fresh surface of lead must be section, and the water with specimen used for each impact. must be heated to 50 C +5° (122 °F +9°) (v) The billet must strike the speciand maintained at that temperature men so as to cause maximum damage. for four hours. (3) Bending test. (i) This test applies (vi) The activity of the water must only to long, slender sources with a then be determined. The activities delength of 10 cm (4 inches) or greater termined in paragraph (c)(1)(iii) of this and a length to width ratio of 10 or section and this paragraph, (vi), greater. may not exceed 2 kilobecquerels (0.05 (ii) The specimen must be rigidly microcurie). clamped in a horizontal position so (2) For encapsulated materialthat one half of its length protrudes (i) The specimen shall be immersed from the face of the clamp. in water at ambient temperature. The (iii) The orientation of the specimen water shall have an initial pH of 6-8 must be such that the specimen will and a maximum conductivity of 1 mS/ suffer maximum damage when its free end is struck by the flat face of a steel m (10 micromho/cm) at 20 °C (68 °F). billet. (ii) The water and specimen must be (iv) The billet must strike the speciheated to a temperature of 50 °C +5° (122 men so as to produce an impact equiva- °F +9°) and maintained at this temperalent to that resulting from a free ture for four hours. vertical drop of 1.4 kg (3 pounds) (iii) The activity of the water must through 1 m (3.3 feet). then be determined. (v) The flat face of the billet must be (iv) The specimen shall then be kept 2.5 cm (1 inch) in diameter with the for at least seven days in still air at edges rounded off to a radius of 3 mm not less than 30 °C (86 °F) and relative +0.3 mm (.12 inch ±0.012 inch). humidity not less than 90%. (4) Heat test. The specimen must be (v) The process in paragraphs heated in air to a temperature of not (c)(2)(i), (c)(2)(II), and (c)(2)(iii) of this less than 800 °C (1475 °F), held at that section must be repeated. temperature for a period of 10 minutes. (vi) The activity determined in paraand then allowed to cool. graph (c)(2)(iii) of this section may not 688 Pipeline and Hazardous Materials Safety Admin., DOT § 173.471 exceed 2 kilobecquerels (0.05 that package design, or if one has almicrocurie). ready been issued, the offeror shall reg- (d) A specimen that comprises or ister in writing (including a description simulates Class 7 (radioactive) mateof the quality assurance program rerial contained in a sealed capsule need quired by 10 CFR part 71) with the U.S. not be subjected to- Competent Authority as a user of the (1) The impact test and the percuscertificate. (NOTE: The person who sion test of this section provided that originally applies for a U.S. Competent the mass of the special form radio- Authority Certificate will be registered active material is less than 200 g and it automatically.) The registration reis alternatively subjected to the Class 4 quest must be sent to the Associate impact test prescribed in ISO 2919, Administrator for Hazardous Materials "Sealed Radioactive Sources-Classi- Safety (PHH-23), Department of Transfication" (IBR, see $171.7 of this subportation. 400 Seventh Street, SW., chapter); and (2) The heat test of this section, pro- Washington DC 20590-0001. Altervided the specimen is alternatively natively, the application with any atsubjected to the Class 6 temperature tached supporting documentation in an test specified in the International Orappropriate format may be submitted ganization for Standardization docuby facsimile (fax) to (202) 366-3753 or ment ISO 2919-1980(e), "Sealed Radio- (202) 366-3650, or by electronic mail (e- active Sources-Classification." (see mail) to "ramcert@dot.gov." Upon reg- § 171.7 of this subchapter) istration, the offeror will be furnished with a copy of the certificate. The of- [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as feror shall then submit a copy of the amended at 63 FR 37461, July 10, 1998; 64 FR 51919, Sept. 27. 1999: 66 FR 45184, 45380, 45381, U.S. Competent Authority Certificate Aug. 28, 2001: 68 FR 75742. 75747. Dec. 31, 2003; applying to that package design to the 69 FR 3692. Jan. 26. 2004] national competent authority of each country into or through which the § 173.471 Requirements for U.S. Nupackage will be transported, unless the clear Regulatory Commission apofferor has documentary evidence that proved packages. a copy has already been furnished; and In addition to the applicable require- (e) Each request for a U.S. Competent ments of the U.S. Nuclear Regulatory Authority Certificate as required by Commission (NRC) and other requirethe IAEA regulations must be subments of this subchapter, any offeror of mitted in writing to the Associate Ad- a Type B(U). Type B(M), or fissile maministrator. The request must be in terial package that has been approved triplicate and include copies of the apby the NRC in accordance with 10 CFR plicable USNRC packaging approval, part 71 must also comply with the fol- USNRC Quality Assurance Program aplowing requirements: proval number, and a reproducible 22 (a) The offeror shall be registered cm X 30 cm (8.5"x11") drawing showing with the USNRC as a party to the the make-up of the package. The repackaging approval, and make the shipment in compliance with the terms quest and accompanying documentation must be sent to the Associate Adof the packaging approval; ministrator for Hazardous Materials (b) The outside of each package must be durably and legibly marked with the Safety (PHH-23), Department of Transpackage identification marking indiportation. 400 Seventh Street, SW., cated in the USNRC packaging ap- Washington DC 20590-0001. Alterproval; natively, the application with any at- (c) Each shipping paper related to the tached supporting documentation in an shipment of the package must bear the appropriate format may be submitted package identification marking indiby facsimile (fax) to (202) 366-3753 or cated in the USNRC packaging ap- (202) 366-3650, or by electronic mail (e- proval; mail) to "ramcert@dot.gov." Each re- (d) Before export shipment of the quest is considered in the order in package, the offeror shall obtain a U.S. which it is received. To allow sufficient Competent Authority Certificate for time for consideration, requests must 689 $ 173.472 49 CFR Ch. I (10-1-06 Edition) be received at least 90 days before the producible 22 cm X 30 cm (8.5"x11") drawrequested effective date. ing showing the make-up of the package. A copy of the USNRC quality as- [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as amended at 66 FR 45379, Aug. 28, 2001: 67 FR surance program approval will satisfy 61014, Sept. 27, 2002; 69 FR 3693, Jan. 26. 2004; the requirement for describing the 70 FR 56099, Sept. 23. 2005) quality assurance program. The request and accompanying documenta- § 173.472 Requirements for exporting tion may be sent by mail or other de- DOT Specification Type B and livery service. Alternatively, the refissile packages. quest with any attached supporting (a) Any offeror who exports a DOT documentation submitted in an appro- Specification Type B or fissile material priate format may be sent by facsimile package authorized by 173.416 or (fax) to (202) 366-3753 or (202) 366-3650, or $173.417 shall comply with paragraphs by electronic mail (e-mail) to (b) through (f) of this section. 'ramcert@dot.gov.' Each request is con- (b) The shipment must be made in acsidered in the order in which it is recordance with the conditions of the ceived. To allow sufficient time for U.S. Certificate of Competent Authorconsideration, requests must be reity. ceived at least 90 days before the re- (c) The outside of each package must quested effective date. be durably and legibly marked with the [Amdt. 173-244, 60 FR 50307, Sept. 28, 1995, as package identification marking indiamended at 66 FR 45379, Aug. 28, 2001; 67 FR cated in the U.S. Competent Authority 61014, Sept. 27, 2002) Certificate. (d) Each shipping paper related to the § 173.473 Requirements for foreignshipment of the package must bear the made packages. package identification marking indi- In addition to other applicable recated in the U.S. Competent Authority quirements of this subchapter, each of- Certificate. feror of a foreign-made Type B(U). (e) Before export of the package, the Type B(M), Type C, Type CF. Type offeror shall obtain a U.S. Competent H(U), Type H(M). or fissile material Authority Certificate for that package package for which a Competent Audesign, or if one has already been thority Certificate is required by issued, the offeror shall register in IAEA's "Regulations for the Safe writing (including a description of the Transport of Radioactive Material. No. quality assurance program required by TS-R-1, " (IBR, see $171.7 of this sub- 10 CFR part 71, subpart H, or 49 CFR chapter) shall also comply with the fol- 173.474 and 173.475) with the U.S. Comlowing requirements: petent Authority as a user of the cer- (a) Prior to the shipment of such a tificate. Upon registration, the offeror package of Class 7 (radioactive) matewill be furnished with a copy of the rials into or from the U.S., the offeror certificate. The offeror shall then subshall- mit a copy of the U.S. Competent Au- (1) Have the foreign competent authority Certificate applying to that thority certificate revalidated by the package design to the national com- U.S. Competent Authority, unless this petent authority of each country into has been done previously. Each request or through which the package will be for revalidation must be submitted to transported, unless the offeror has docthe Associate Administrator. The reumentary evidence that a copy has alquest must be in triplicate, contain all ready been furnished. the information required by Section (f) Each request for a U.S. Competent VII of the IAEA regulations in Safety Authority Certificate as required by Series No. 6, and include a copy in the IAEA regulations must be sub- English of the foreign competent aumitted in writing to the Associate Adthority certificate. Alternatively, the ministrator. The request must be in request with any attached supporting triplicate and must include a descripdocumentation submitted in an approtion of the quality assurance program priate format may be sent by facsimile required by 10 CFR part 71, subpart H. (fax) to (202) 366-3753 or (202) 366-3650, or or 49 CFR 173.474 and 173.475, and a reby electronic mail to 690 Pipeline and Hazardous Materials Safety Admin., DOT $ 173.476 "ramcert@dot.gov." Each request is conpackage. are within the limits specified sidered in the order in which it is refor the package design. ceived. To allow sufficient time for consider- § 173.475 Quality control requirements ation, requests must be received at prior to each shipment of Class 7 least 90 days before the requested effec- (radioactive) materials. tive date; Before each shipment of any Class 7 (2) Register in writing with the U.S. (radioactive) materials package, the of- Competent Authority as a user of the feror must ensure, by examination or package covered by the foreign comappropriate tests, thatpetent authority certificate and its (a) The packaging is proper for the U.S. revalidation. Alternatively, the contents to be shipped: registration request with any attached (b) The packaging is in unimpaired supporting documentation submitted physical condition. except for superin an appropriate format may be sent ficial marks; by facsimile (fax) to (202) 366-3753 or (202) 366-3650, or by electronic mail (e- (c) Each closure device of the packmail) to "ramcert@dot.gov." If the offeraging, including any required gasket, is or is requesting the revalidation, regproperly installed. secured, and free of istration is automatic: and defects; (3) Supply to the carrier, upon re- (d) For fissile material, each moderquest, the applicable competent auator and neutron absorber, if required, thority certificates. However, the comis present and in proper condition; petent authority certificates are not (e) Each special instruction for fillrequired to accompany the packages to ing. closing, and preparation of the which they apply. packaging for shipment has been fol- (b) The outside of each package must lowed; be durably and legibly marked with the (f) Each closure, valve, or other opencompetent authority identification ing of the containment system through marking indicated on the Competent which the radioactive content might Authority Certificate and revalidation. escape is properly closed and sealed; (c) Each shipping paper for a ship- (g) Each packaging containing liquid ment of Class 7 (radioactive) materials in excess of an A2 quantity and inmust bear a notation of the package tended for air shipment has been tested identification marking indicated on to show that it will not leak under an the competent authority certificate or ambient atmospheric pressure of not revalidation. more than 25 kPa, absolute (3.6 psia). (d) All requirements of the foreign The test must be conducted on the encompetent authority certificate and tire containment system, or on any rethe U.S. Competent Authority receptacle or vessel within the containvalidation must be fulfilled. ment system, to determine compliance [Amdt. 173-244, 60 FR 50307. Sept. 28, 1995, as with this requirement; amended at 66 FR 45379, Aug. 28, 2001: 67 FR (h) The internal pressure of the con- 16015, Sept. 27, 2002; 68 FR 75742. 75747, Dec. tainment system will not exceed the 31. 2003; 69 FR 3693, Jan. 26, 2004) design pressure during transportation; § 173.474 Quality control for construcand tion of packaging. (i) External radiation and contamination levels are within the allowable Prior to the first use of any packaging for the shipment of Class 7 (ralimits specified in this subchapter. dioactive) material. the offeror shall § 173.476 Approval of special form determine that- Class 7 (radioactive) materials. (a) The packaging meets the quality of design and construction require- (a) Each offeror of special form Class ments as specified in this subchapter; 7 (radioactive) materials must mainand tain on file for at least one year after (b) The effectiveness of the shielding. the latest shipment. and provide to the containment and, when required, the Associate Administrator on request, a heat transfer characteristics of the complete safety analysis, including 691 § 173.477 49 CFR Ch. I (10-1-06 Edition) documentation of any tests, dembased on international, national or onstrating that the special form mateother standards, for the design. manurial meets the requirements of $173.469. facture, testing. documentation, use, An IAEA Certificate of Competent Aumaintenance and inspection, as approthority issued for the special form mapriate, of all special form material ofterial may be used to satisfy this refered for transport by the requester; quirement. and (b) Prior to the first export shipment (5) A description of any proposed preof a special form Class 7 (radioactive) shipment actions, such as leak testing, material from the United States, each for use in the consignment of special offeror shall obtain a U.S. Competent form radioactive material for trans- Authority Certificate for the specific port. material. For special form material (d) Paragraphs (a) and (b) of this secmanufactured outside the United tion do not apply in those cases where States, an IAEA Certificate of Com- A1 equals A₂ and the material is not repetent Authority from the country of quired to be described on the shipping origin may be used to meet this repapers as "Radioactive Material, Spequirement. cial Form, n.o.s." (c) Each request for a U.S. Competent [Amdt. 173-244, 60 FR 50307. Sept. 28, 1995. as Authority Certificate as required by amended at 66 FR 45379, Aug. 28, 2001; 67 FR the IAEA regulations must be sub- 61015, Sept. 27. 2002: 69 FR 3693. Jan. 26, 2004] mitted in writing. in triplicate, by mail or other delivery service to the Asso- $173.477 Approval of packagings conciate Administrator. Alternatively, the taining greater than 0.1 kg of nonrequest with any attached supporting fissile or fissile-excepted uranium hexafluoride. documentation submitted in an appropriate format may be sent by facsimile (a) Each offeror of a package con- (fax) to (202) 366-3753 or (202) 366-3650, or taining more than 0.1 kg of uranium by electronic mail (e-mail) to hexafluoride must maintain on file for `ramcert@dot.gov.". Each request is at least one year after the latest shipconsidered in the order in which it is ment, and provide to the Associate Adreceived. To allow sufficient time for ministrator on request, a complete consideration, requests must be resafety analysis, including documentaceived at least 90 days before the retion of any tests, demonstrating that quested effective date. Each petition the package meets the requirements of for a U.S. Competent Authority Certifi- $173.420. An IAEA Certificate of Comcate must include the following inforpetent Authority issued for the design mation: of the packaging containing greater (1) A detailed description of the mathan 0.1 kg of non-fissile or fissile-exterial, or if a capsule, a detailed decepted uranium hexafluoride may be scription of the contents. Particular used to satisfy this requirement. reference must be made to both phys- (b) Prior to the first export shipment ical and chemical states; of a package containing greater than (2) A detailed statement of the cap- 0.1 kg of uranium hexafluoride from sule design and dimensions, including the United States, each offeror shall complete engineering drawings [22cm X obtain a U.S. Competent Authority 30cm (81/2 inches X 11 inches)] and sched- Certificate for the packaging design. ules of material, and methods of con- For packagings manufactured outside struction; the United States, each offeror shall (3) A statement of the tests that have comply with § 173.473. been made and their results: or evi- (c) Each request for a U.S. Competent dence based on calculative methods to Authority Certificate as required by show that the material is able to pass the IAEA regulations must be subthe tests; or other evidence that the mitted in writing. in triplicate, by mail special form Class 7 (radioactive) mateor other delivery service to the Assorial complies with $173.469: ciate Administrator. Alternatively, the (4) For the original request for a request with any attached supporting Competent Authority Certificate, evidocumentation submitted in an approdence of a quality assurance program priate format may be sent by facsimile 692 Pipeline and Hazardous Materials Safety Admin., DOT Pt. 173, App. C (fax) to (202) 366-3753 or (202) 366-3650, or specific hazardous material (at the conby electronic mail (e-mail) to centration to be transported) and close as for ramcert@dot.gov. Each request is conshipment. For the first and last 24 hours of sidered in the order in which it is restorage under the selected test method, place the containers with closures downward. exceived. To allow sufficient time for cept that containers fitted with a vent are so consideration, requests must be replaced on each occasion for five minutes ceived at least 90 days before the reonly. quested effective date. Each request for 4. For testing under Test Method 2 or 3 in a U.S. Competent Authority Certificate those instances where it is not practicable to must include the following informause full size containers. smaller containers tion: may be used. The small container shall be (1) A safety analysis report which, at manufactured by the same process as the a minimum. provides a detailed delarger container (for example. using the scription of the packaging and consame method of molding and processing temtents; a description of the manufacperatures) and be made of identical resins, pigments and additives. turing process used for the packaging; 5. Determine filled container weight or net and details of the tests conducted and weight of contents both before and after copy of their results. evidence based on storage under the selected test method. Rate calculative methods to show that the of permeation is determined from loss of hazpackage is able to pass the tests, or ardous materials contents, during the conother evidence that the package comduct of the test. expressed as a percentage of plies with § 173.420; and the original weight. (2) For the original request for a 6. After storage under the selected test Competent Authority Certificate, evimethod. the container shall be drained, dence of a quality assurance program. rinsed. filled to rated capacity with water and. with filled container at ambient tem- [69 FR 3693, Jan. 26, 2004) perature, dropped from a height determined in accordance with $178.603(e) of this sub- Subparts J-O [Reserved] chapter onto a rigid non-resilient. flat and horizontal surface. APPENDIX A TO PART 173 [RESERVED] 7. Each of the following constitute test failure: APPENDIX B TO PART 173-PROCEDURE a. Visible evidence of permanent deforma- FOR TESTING CHEMICAL COMPATtion due to vapor pressure build-up or col- IBILITY AND RATE OF PERMEATION IN lapse of walls, deterioration. swelling, craz- PLASTIC PACKAGING AND RECEPing. cracking, excessive corrosion, oxidization, embrittlement, leakage. rupture TACLES or other defects likely to cause premature 1. The purpose of this procedure is to deterfailure or a hazardous condition. mine the chemical compatibility and perme- b. For materials meeting the definition of ability of liquid hazardous materials pack- a poison according to this subchapter. a rate aged in plastic packaging and receptacles. of permeation in excess of 0.5% determined Alternatives for this procedure are permitted over the test period. For all other hazardous as specified in $173.24(e)(3)(11) of this submaterials, a rate of permeation in excess of chapter. 2.0% determined over the test period. 2. Compatibility and rate of permeation are determined by subjecting full size plastic [Amdt. 173-176, 49 FR 24691, June 14, 1984, as amended by Amdt. 173-224. 55 FR 52670 Dec. containers (or smaller containers as permitted in paragraph 4 of this appendix) and 21. 1990; 56 FR 66279, Dec. 20, 1991; Amdt. 173- hazardous material lading to one of the fol- 234, 58 FR 51533, Oct. 1. 1993: 66 FR 45379, Aug. lowing combinations of time and tempera- 28. 2001] ture: a. Test Method 1: 180 days at a temperature APPENDIX C TO PART 173-PROCEDURE no lower than 18 °C. (64 °F.) FOR BASE-LEVEL VIBRATION TESTING b. Test Method 2: 28 days at a temperature no lower than 50 °C. (122 °F.) Base-level vibration testing shall be con- c. Test Method 3: 14 days at a temperature ducted as follows: no lower than 60 °C. (140 °F.) 1. Three sample packagings, selected at 3. Regardless of which test method is used, random, must be filled and closed as for shipat least three sample containers shall be ment. A non-hazardous material may be used tested for each combination of hazardous in place of the hazardous material if it has material and size and design of container. essentially the same physical characteris- Fill containers to rated capacity with the tics. 693 Pt. 173, App. D 49 CFR Ch. I (10-1-06 Edition) 2. The three packages must be placed on a (a) Close the bottom with a plastic plug of vibrating platform that has a vertical doudiameter equal to the inner diameter of the ble-amplitude (peak-to-peak displacement) glass tube: of one inch. The packages should be con- (b) Place a small amount of absorbent cotstrained horizontally to prevent them from ton on top of the plug; falling off the platform. but must be left free (c) Place a plastic disk that matches the to move vertically, bounce and rotate. inner diameter to the glass tube and has 3. The test must be performed continuseven small perforations on top of the cotously for one hour at a frequency that causes ton: and each package to be raised from the vibrating (d) Place 10 g (0.35 ounce) of the dynamite platform to such a degree that a piece of masample on top of the disk. terial of approximately 1.6 mm (0.063 inch) The assembled glass tube is then placed in a thickness (such as steel strapping or paperhand-operated centrifuge and spun for one board) can be passed between the bottom of minute at 600 rpm (revolutions per minute). any package and the platform. The dynamite sample is then removed from 4. Immediately following the period of vithe glass tube and weighed to determine the bration. each package shall be removed from percent of weight loss. the platform, turned on its side and observed for any evidence of leakage. 3. TEST METHOD D-3-Compression Exudation Test 5. Rupture or leakage from any of the packages constitutes failure of the test. The entire apparatus for this test is shown in Figure 1 of this appendix. The test is con- [Amdt. 173-224, 55 FR 52671, Dec. 21. 1990] ducted using the following procedures: (a) A glass tube, 135 mm (5.3 inches) long APPENDIX D TO PART 173-TEST METHand one inch in diameter, is held on a wood- ODS FOR DYNAMITE (EXPLOSIVE, en base; BLASTING, TYPE A) (b) A small amount of absorbent cotton is placed into the bottom of the glass tube: 1. TEST METHOD D-1-LEAKAGE TEST (c) Ten g (0.35 ounce) of dynamite sample A wooden stick, 114 mm (4.5 inches) long are placed on top of the cotton in the glass tube; and 4.8 mm (0.2 inch) inch in diameter, with (d) A small amount of absorbent cotton is a sharpened end is used to punch 5 holes in one end of the wrapper of a dynamite carplaced on top of the dynamite sample: (e) A plastic disk that matches the inner tridge. A cork stopper is placed on the botdiameter of the glass tube and has seven tom of a glass volumetric cylinder. The dysmall perforations is placed on top of the namite cartridge is placed, perforated end cotton; down. resting on the cork stopper in the cyl- (f) A plastic plug matching the inner diinder. The entire assembly is placed in an ameter of the glass tube is then placed on oven at 38 °C (100 °F) for 48 hours and then top of the disk: examined visually for evidence of leakage. (g) The glass tube assembly is placed under 2. TEST METHOD D-2-Centrifugal Exudation the compression rod, and compression is ap- Test plied by means of the weight on the metal lever rod. The sample is compressed for one The test apparatus consists of a glass tube, minute; and 135 mm (5.3 inches) long and one inch in di- (h) The dynamite sample is then removed ameter. with both ends open, and is assemfrom the glass tube and weighed to deterbled in the following manner: mine the percent of weight loss. 694 Pipeline and Hazardous Materials Safety Admin., DOT Pt. 173, App. H FIGURE 1 COMPRESSION APPARATUS 64.5 cm 10.2 cm 32.4 cm 10.5 cm 11.4 cm METAL LEVER ROD 9.1 Kg METAL WEIGHT COMPRESSION ROD 10.5 cm COUNTERBALANCE (2.5 cm WIDE AND WEIGHT 0.6 cm THICK) MAIN FRAME 20.0 cm (21 Kg) 2.50 cm o.d. 5.0 cm DIAMETER BILLING CODE 4910-60-C [Amdt. 173-224, 55 FR 52671, Dec. 21, 1990, as amended by Amdt. 173-234, 58 FR 51533, Oct. 1. 1993] APPENDIXES E-G TO PART 173 for the gas jet may be fitted at any conven- [RESERVED] ient angle to the gas jet. A suitable apparatus is shown in Figure 32.5.2.1 of the UN APPENDIX H TO PART 173-METHOD OF Manual of Test and Criteria, and the essen- TESTING FOR SUSTAINED COMBUStial dimensions are given in Figures 32.5.2.1 and 32.5.2.2 of the UN Manual and Tests and TIBILITY Criteria. The following equipment is needed: 1. METHOD (a) Gauge, for checking that the height of the center of the gas jet above the top of the The method describes a procedure for detest portion well is 2.2 mm (see Figure termining if the material when heated under 32.5.2.1): the test conditions and exposed to an exter- (b) Thermometer, mercury in glass. for horinal source of flame applied in a standard zontal operation, with a sensitivity not less manner sustains combustion. than 1 mm/ °C, or other measuring device of equivalent sensitivity permitting reading at 2. PRINCIPLE OF THE METHOD 0.5 °C intervals. When in position in the block. the thermometer bulb must be sur- A metal block with a concave depression rounded with thermally conducting thermo- (test portion well) is heated to a specified plastic compound: temperature. A specified volume of the ma- (c) Hotplate, fitted with a temperature-conterial under test is transferred to the well. trol device. (Other types of apparatus with and its ability to sustain combustion is suitable temperature-control facilities may noted after application and subsequent rebe employed to heat the metal block); moval of a standard flame under specified (d) Stopwatch, or other suitable timing deconditions. vice: 3. APPARATUS (e) Syringe, capable of delivering 2 mL to an accuracy of +0.1 mL: and A combustibility tester consisting of a (f) Fuel source, butane test fuel. block of aluminum alloy or other corrosionresistant metal of high thermal conductivity 4. SAMPLING is used. The block has a concave well and a The sample must be representative of the pocket drilled to take a thermometer. A material to be tested and must be supplied small gas jet assembly on a swivel is atand kept in a tightly closed container prior tached to the block. The handle and gas inlet to test. Because of the possibility of loss of 695 Pt. 174 49 CFR Ch. I (10-1-06 Edition) volatile constituents, the sample must re- (g) If sustained combustion interpreted in ceive only the minimum treatment necaccordance with paragraph 6. of this appenessary to ensure its homogeneity. After redix is not found, repeat the complete procemoving each test portion. the sample condure with new test portions, but with a heattainer must be immediately closed tightly to ing time of 30 S. ensure that no volatile components escape from the container; if this closure is incom- (h) If sustained combustion interpreted in plete, an entirely new sample must be taken. accordance with paragraph 6. of this appendix is not found at a test temperature of 60.5 5. PROCEDURE °C (141 °F). repeat the complete procedure with new test portions, but at a test tem- Carry out the determination in triplicate. perature of 75 °C (167 °F). In the case of a ma- WARNING-Do not carry out the test in a terial which has a flash point above 60.5 °C small confined area (for example a glove box) because of the hazard of explosions. (141 °F) and below 93 °C (200 °F), if sustained (a) It is essential that the apparatus be set combustion interpreted in accordance with up in a completely draft-free area (see warnparagraph 6. of this appendix is not found at ing) and in the absence of strong light to fa- a test temperature of 5 °C (9 °F) above its cilitate observation of flash, flame, etc. flash point. repeat the complete procedure (b) Place the metal block on the hotplate with new test portions, but at a test temor heat the metal block by other suitable perature of 20 °C (36 °F) above its flash point. means so that its temperature, as indicated by the thermometer placed in the metal 6. INTERPRETATION OF OBSERVATIONS block, is maintained at the specified tem- The material must be assessed either as perature within a tolerance of ±1 °C. For the not sustaining combustion or as sustaining appropriate test temperature, see paragraph combustion. Sustained combustion must be 5.(h) of this appendix. Correct this temperareported at either of the heating times if one ture for the difference in barometric pressure of the following occurs with either of the from the standard atmospheric pressure (101.3 kPa) by raising the test temperature test portions: for a higher pressure or lowering the test (a) When the test flame is in the "off" positemperature for a lower pressure by 1.0 °C for tion, the test portion ignites and sustains each 4 kPa difference. Ensure that the top of combustion; the metal block is exactly horizontal. Use (b) The test portion ignites while the test the gauge to check that the jet is 2.2 mm flame is in the test position for 15 S, and susabove the top of the well when in the test potains combustion for more than 15 S after the sition. test flame has been returned to the "off" po- (c) Light the butane test fuel with the jet sition. away from the test position (i.e. in the "off" position, away from the well). Adjust the NOTE TO PARAGRAPH 6 OF THIS APPENDIX: size of the flame so that it is 8 mm to 9 mm Intermittent flashing may not be interpreted high and approximately 5 mm wide, as sustained combustion. Normally, at the (d) Using the syringe. take from the samend of 15 S. the combustion has either clearly ple container at least 2 mL of the sample and ceased or continues. In cases of doubt. the rapidly transfer a test portion of 2 mL +0.1 material must be deemed to sustain combus- mL to the well of the combustibility tester tion. and Immediately start the timing device. (e) After a heating time of 60 seconds (s), [Amdt. 173-241, 59 FR 67517. Dec. 29, 1994, as by which time the test portion is deemed to amended by Amdt. 173-255, 61 FR 50627. Sept. have reached its equilibrium temperature, 26, 1996; 66 FR 45381, Aug. 28, 2001; 68 FR 75747, and if the test fluid has not ignited, swing Dec. 31. 2003: 69 FR 76179. Dec. 20, 2004] the test flame into the test position over the edge of the pool of liquid. Maintain it in this PART 174-CARRIAGE BY RAIL position for 15 S and then return It to the "off" position while observing the behavior of the test portion. The test flame must re- Subpart A-General Requirements main lighted throughout the test. Sec. (f) For each test observe and record: (i) whether there is ignition and sustained 174.1 Purpose and scope. combustion or flashing, or neither, of the 174.3 Unacceptable hazardous materials test portion before the test flame is moved shipments. into the test position; 174.5 Carrier's materials and supplies. (ii) whether the test portion ignites while 174.9 Inspection and acceptance. the test flame is in the test position, and, if 174.14 Movements to be expedited. so, how long combustion is sustained after 174.16 Removal and disposition of hazardous the test flame is returned to the "off" posimaterials at destination. tion. 174.20 Local or carrier restrictions. 696 Pipeline and Hazardous Materials Safety Admin., DOT § 177.810 177.804 Compliance with Federal Motor Carand shall ensure its hazmat employees rier Safety Regulations. receive training in relation thereto. 177.810 Vehicular tunnels. (c) Responsibility for training. A car- 177.816 Driver training. rier may not transport a hazardous ma- 177.817 Shipping papers. terial by motor vehicle unless each of 177.823 Movement of motor vehicles in its hazmat employees involved in that emergency situations. transportation is trained as required Subpart B-Loading and Unloading by this part and subpart H of part 172 of this subchapter. 177.834 General requirements. (d) No unnecessary delay in movement 177.835 Class 1 materials. of shipments. All shipments of haz- 177.837 Class 3 materials. ardous materials must be transported 177.838 Class 4 (flammable solid) materials, Class 5 (oxidizing) materials, and Diviwithout unnecessary delay, from and sion 4.2 (pyroforic liquid) materials. including the time of commencement 177.839 Class 8 (corrosive) materials. of the loading of the hazardous mate- 177.840 Class 2 (gases) materials. rial until its final unloading at destina- 177.841 Division 6.1 and Division 2.3 matetion. rials. 177.842 Class 7 (radioactive) material. [Amdt. 177-79, 57 FR 20954, May 15, 1992, as 177.843 Contamination of vehicles. amended by Amdt.177-86, 61 FR 18933, Apr. 29, 1996] Subpart C-Segregation and Separation Chart of Hazardous Materials § 177.801 Unacceptable hazardous materials shipments. 177.848 Segregation of hazardous materials. No person may accept for transpor- Subpart D-Vehicles and Shipments in tation or transport by motor vehicle a forbidden material or hazardous mate- Transit; Accidents rial that is not prepared in accordance 177.854 Disabled vehicles and broken or with the requirements of this subleaking packages; repairs. chapter. Subpart E-Regulations Applying to Haz- [Amdt. 177-87, 61 FR 27175, May 30. 1996] ardous Material on Motor Vehicles Carrying Passengers for Hire § 177.802 Inspection. Records, equipment, packagings and 177.870 Regulations for passenger carrying containers under the control of a vehicles. motor carrier, insofar as they affect AUTHORITY: 49 U.S.C. 5101-5127; 49 CFR 1.53. safety in transportation of hazardous materials by motor vehicle, must be Subpart A-General Information made available for examination and inand Regulations spection by a duly authorized representative of the Department. § 177.800 Purpose and scope of this part and responsibility for compli- [Amdt. 177-71, 54 FR 25015, June 12, 1989) ance and training. § 177.804 Compliance with Federal (a) Purpose and scope. This part pre- Motor Carrier Safety Regulations. scribes requirements, in addition to Motor carriers and other persons subthose contained in parts 171, 172, 173, ject to this part must comply with 49 178 and 180 of this subchapter, that are CFR part 383 and 49 CFR parts 390 applicable to the acceptance and transthrough 397 (excluding $$397.3 and 397.9) portation of hazardous materials by to the extent those regulations apply. private, common, or contract carriers by motor vehicle. [68 FR 23842, May 5, 2003] (b) Responsibility for compliance. Unless this subchapter specifically pro- $177.810 Vehicular tunnels. vides that another person shall perform Except as regards Class 7 (radio- a particular duty, each carrier, includactive) materials, nothing contained in ing a connecting carrier, shall perform parts 170-189 of this subchapter shall be the duties specified and comply with so construed as to nullify or supersede all applicable requirements in this part regulations established and published 803 § 177.816 49 CFR Ch. I (10-1-06 Edition) under authority of State statute or subchapter and have the appropriate municipal ordinance regarding the State-issued commercial driver's likind, character, or quantity of any cense required by 49 CFR part 383. Spehazardous material permitted by such cialized training shall include the folregulations to be transported through lowing: any urban vehicular tunnel used for (1) Operation of emergency control mass transportation. features of the cargo tank or portable [Amdt. 177-52. 46 FR 5316, Jan. 19, 1981, as tank; amended by Amdt. 177-78, 55 FR 52710, Dec. (2) Special vehicle handling charac- 21, 1990; 62 FR 51561, Oct. 1, 1997] teristics, including: high center of gravity, fluid-load subject to surge, ef- § 177.816 Driver training. fects of fluid-load surge on braking, (a) In addition to the training recharacteristic differences in stability quirements of $177.800, no carrier may among baffled, unbaffled. and multitransport, or cause to be transported, a compartmented tanks; and effects of hazardous material unless each hazmat partial loads on vehicle stability; employee who will operate a motor ve- (3) Loading and unloading procehicle has been trained in the applicable dures; requirements of 49 CFR parts 390 (4) The properties and hazards of the through 397 and the procedures necmaterial transported; and essary for the safe operation of that (5) Retest and inspection requiremotor vehicle. Driver training shall inments for cargo tanks. clude the following subjects: (c) The training required by para- (1) Pre-trip safety inspection; graphs (a) and (b) of this section may (2) Use of vehicle controls and equipbe satisfied by compliance with the ment, including operation of emercurrent requirements for a Commercial gency equipment; Driver's License (CDL) with a tank ve- (3) Operation of vehicle, including hicle or hazardous materials endorseturning, backing, braking, parking, ment. handling, and vehicle characteristics (d) Training required by paragraph including those that affect vehicle sta- (b) of this section must conform to the bility, such as effects of braking and requirements of $172.704 of this subcurves, effects of speed on vehicle conchapter with respect to frequency and trol, dangers associated with maneurecordkeeping. vering through curves, dangers associated with weather or road conditions [Amdt. 177-79, 57 FR 20954, May 15, 1992, as that a driver may experience (e.g., blizamended by Amdt. 177-79, 58 FR 5852. Jan. 22, zards, mountainous terrain, high 1993] winds), and high center of gravity; $177.817 Shipping papers. (4) Procedures for maneuvering tunnels, bridges, and railroad crossings; (a) General requirements. A person (5) Requirements pertaining to atmay not accept a hazardous material tendance of vehicles, parking, smokfor transportation or transport a hazing, routing, and incident reporting; ardous material by highway unless and that person has received a shipping (6) Loading and unloading of matepaper prepared in accordance with part rials, including- 172 of this subchapter or the material (i) Compatibility and segregation of is excepted from shipping paper recargo in a mixed load; quirements under this subchapter. A (ii) Package handling methods; and subsequent carrier may not transport a (iii) Load securement. hazardous material unless it is accom- (b) Specialized requirements for cargo panied by a shipping paper prepared in tanks and portable tanks. In addition to accordance with part 172 of this subthe training requirement of paragraph chapter, except for $172.204, which is (a) of this section, each person who opnot required. erates a cargo tank or a vehicle with a (b) Shipper certification. An initial portable tank with a capacity of 1,000 carrier may not accept a hazardous gallons or more must receive training material offered for transportation unapplicable to the requirements of this less the shipping paper describing the 804 Pipeline and Hazardous Materials Safety Admin., DOT $ 177.823 material includes a shipper's certificopy or an electronic image thereof, cation which meets the requirements that is accessible at or through its in $172.204 of this subchapter. Except principal place of business and must for a hazardous waste, the certification make the shipping paper available, is not required for shipments to be upon request, to an authorized official transported entirely by private carof a Federal, State, or local governriage and for bulk shipments to be ment agency at reasonable times and transported in a cargo tank supplied by locations. For a hazardous waste, the the carrier. shipping paper copy must be retained (c) Requirements when interlining with for three years after the material is accarriers by rall. A motor carrier shall cepted by the initial carrier. For all mark on the shipping paper required by other hazardous materials, the shipthis section, if it offers or delivers a ping paper copy must be retained for freight container or transport vehicle one year after the material is accepted to a rail carrier for further transporby the carrier. Each shipping paper tation: copy must include the date of accept- (1) A description of the freight conance by the carrier. A motor carrier (as tainer or transport vehicle; and defined in $390.5 of subchapter B of (2) The kind of placard affixed to the chapter III of subtitle B) using a shipfreight container or transport vehicle. ping paper without change for multiple (d) This subpart does not apply to a shipments of one or more hazardous material that is excepted from shipmaterials having the same shipping ping paper requirements as specified in name and identification number may § 172.200 of this subchapter. retain a single copy of the shipping (e) Shipping paper accessibility-accipaper, instead of a copy for each shipdent or inspection. A driver of a motor ment made, if the carrier also retains a vehicle containing hazardous material, record of each shipment made that inand each carrier using such a vehicle, cludes shipping name, identification shall ensure that the shipping paper renumber, quantity transported, and quired by this section is readily availdate of shipment. able to, and recognizable by, authori- [Amdt. 177-35, 41 FR 16130, Apr. 15, 1976, as ties in the event of accident or inspecamended by Amdt. 177-35A, 41 FR 40691, Sept. tion. Specifically, the driver and the 20, 1976; Amdt. 177-48, 45 FR 47670, Nov. 10. carrier shall: 1980; Amdt. 177-65, 50 FR 11055, Mar. 19, 1985; (1) Clearly distinguish the shipping Amdt. 177-72, 53 FR 17160. May 13, 1988; 67 FR 46128, July 12, 2002; 67 FR 66574, Nov. 1, 2002: paper, if it is carried with other ship- 68 FR 19277, Apr. 18, 2003; 68 FR 57633, Oct. 6. ping papers or other papers of any 2003; 70 FR 73165, Dec. 9, 2005] kind, by either distinctively tabbing it or by having it appear first; and § 177.823 Movement of motor vehicles (2) Store the shipping paper as folin emergency situations. lows: (a) A carrier may not move a trans- (i) When the driver is at the vehicle's port vehicle containing a hazardous controls, the shipping paper shall be: material unless the vehicle is marked (A) Within his immediate reach while and placarded in accordance with part he is restrained by the lap belt; and (B) 172 or as authorized in $171.12a § of this either readily visible to a person entersubchapter, or unless, in an emergency: ing the driver's compartment or in a (1) The vehicle is escorted by a repholder which is mounted to the inside resentative of a state or local governof the door on the driver's side of the ment; vehicle. (2) The carrier has permission from (ii) When the driver is not at the vethe Department: or hicle's controls, the shipping paper (3) Movement of the transport vehicle shall be: (A) In a holder which is is necessary to protect life or property. mounted to the inside of the door on (b) Disposition of contents of cargo tank the driver's side of the vehicle; or (B) when unsafe to continue. In the event of on the driver's seat in the vehicle. a leak in a cargo tank of such a char- (f) Retention of shipping papers. Each acter as to make further transporperson receiving a shipping paper retation unsafe, the leaking vehicle quired by this section must retain a should be removed from the traveled 805 § 177.834 49 CFR Ch. I (10-1-06 Edition) portion of the highway and every availliquid), Class 4 (flammable solid), Class able means employed for the safe dis- 5 (oxidizing), or Division 2.1 (flammable posal of the leaking material by pregas) materials is forbidden. venting, so far as practicable, its (d) Keep fire away, loading and unloadspread over a wide area, such as by ing. Extreme care shall be taken in the digging trenches to drain to a hole or loading or unloading of any Class 1 (exdepression in the ground, diverting the plosive), Class 3 (flammable liquid), liquid away from streams or sewers if Class 4 (flammable solid), Class 5 (oxipossible, or catching the liquid in condizing), or Division 2.1 (flammable gas) tainers if practicable. Smoking, and materials into or from any motor vehiany other source of ignition, in the vicle to keep fire away and to prevent cinity of a leaking cargo tank is not persons in the vicinity from smoking, permitted. lighting matches, or carrying any (c) Movement of leaking cargo tanks. A flame or lighted cigar, pipe, or cigaleaking cargo tank may be transported rette. only the minimum distance necessary (e) Handbrake set while loading and to reach a place where the contents of unloading. No hazardous material shall the tank or compartment may be disbe loaded into or on, or unloaded from, posed of safely. Every available means any motor vehicle unless the handmust be utilized to prevent the leakage brake be securely set and all other reaor spillage of the liquid upon the highsonable precautions be taken to preway. vent motion of the motor vehicle dur- [Amdt. 177-35, 41 FR 16130, Apr. 15, 1976, as ing such loading or unloading process. amended by Amdt. 177-67, 50 FR 41521, Oct. (f) Use of tools, loading and unloading. 11, 1985; Amdt. 177-86, 61 FR 18933, Apr. 29, No tools which are likely to damage 1996] the effectiveness of the closure of any package or other container, or likely Subpart B-Loading and adversely to affect such package or Unloading container, shall be used for the loading or unloading of any Class 1 (explosive) NOTE: For prohibited loading and storage material or other dangerous article. of hazardous materials, see § 177.848. (g) [Reserved] (h) Precautions concerning containers § 177.834 General requirements. in transit; fueling road units. Reasonable (a) Packages secured in a motor vehicle. care should be taken to prevent undue Any package containing any hazardous rise in temperature of containers and material, not permanently attached to their contents during transit. There a motor vehicle, must be secured must be no tampering with such conagainst shifting, including relative motainer or the contents thereof nor any tion between packages, within the vedischarge of the contents of any conhicle on which it is being transported, tainer between point of origin and under conditions normally incident to point of billed destination. Discharge transportation. Packages having valves of contents of any container, other or other fittings must be loaded in a than a cargo tank or IM portable tank, manner to minimize the likelihood of must not be made prior to removal damage during transportation. from the motor vehicle. Nothing con- (b) Each package containing a haztained in this paragraph shall be so ardous material bearing package oriconstrued as to prohibit the fueling of entation markings prescribed in machinery or vehicles used in road con- $ 172.312 of this subchapter must be struction or maintenance. loaded on a transport vehicle or within (i) Attendance requirements-(1) Load- a freight container in accordance with ing. A cargo tank must be attended by such markings and must remain in the a qualified person at all times when it correct position indicated by the markis being loaded. The person who is reings during transportation. sponsible for loading the cargo tank is (c) No smoking while loading or unloadalso responsible for ensuring that it is ing. Smoking on or about any motor so attended. vehicle while loading or unloading any (2) Unloading. A motor carrier who Class 1 (explosive), Class 3 (flammable transports hazardous materials by a 806 Pipeline and Hazardous Materials Safety Admin., DOT $ 177.834 cargo tank must ensure that the cargo (2) When transporting certain flamtank is attended by a qualified person mable material-(i) Use of combustion at all times during unloading. Howcargo heaters. A motor vehicle equipped ever, the carrier's obligation to ensure with a combustion cargo heater may be attendance during unloading ceases used to transport Class 3 (flammable when: liquid) or Division 2.1 (flammable gas) (i) The carrier's obligation for transmaterials only if each of the following porting the materials is fulfilled; requirements are met: (ii) The cargo tank has been placed (A) It is a catalytic heater. upon the consignee's premises; and (B) The heater's surface temperature (iii) The motive power has been recannot exceed 54 °C (130 °F)-either on moved from the cargo tank and re- a thermostatically controlled heater or moved from the premises. on a heater without thermostatic con- (3) Except for unloading operations trol when the outside or ambient temsubject to $177.837(d). 177.840(p), and perature is 16 °C (61 °F) or less. 177.840(q). a qualified person "attends" (C) The heater is not ignited in a the loading or unloading of a cargo loaded vehicle. tank if, throughout the process, he is (D) There is no flame, either on the alert and is within 7.62 m (25 feet) of catalyst or anywhere in the heater. the cargo tank. The qualified person (E) The manufacturer has certified attending the unloading of a cargo that the heater meets the requirements tank must have an unobstructed view under paragraph (1)(2)(i) of this section of the cargo tank and delivery hose to by permanently marking the heater the maximum extent practicable dur- "MEETS DOT REQUIREMENTS FOR ing the unloading operation. CATALYTIC HEATERS USED WITH (4) A person is "qualified" if he has FLAMMABLE LIQUID AND GAS." been made aware of the nature of the (F) The heater is also marked "DO hazardous material which is to be load- NOT LOAD INTO OR USE IN CARGO ed or unloaded, he has been instructed COMPARTMENTS CONTAINING FLAMon the procedures to be followed in MABLE LIQUID OR GAS IF FLAME IS emergencies, he is authorized to move VISIBLE ON CATALYST OR IN HEATthe cargo tank, and he has the means ER." to do so. (j) Except for a cargo tank con- (G) Heater requirements under forming to $173.29(b)(2) of this sub- $393.77 of this title are complied with. chapter. a person may not drive a (ii) Effective date for combustion heater cargo tank motor vehicle containing a requirements. The requirements under hazardous material regardless of quanparagraph (1)(2)(i) of this section govtity unless: ern as follows: (1) All manhole closures are closed (A) Use of a heater manufactured and secured; and after November 14, 1975, is governed by (2) All valves and other closures in every requirement under (1)(2)(i) of this liquid discharge systems are closed and section; free of leaks. (B) Use of a heater manufactured be- (k) [Reserved] fore November 15, 1975, is governed (1) Use of cargo heaters when transonly by the requirements under (1)(2)(1) porting certain hazardous material. (A), (C), (D), (F) and (G) of this section Transportation includes loading, caruntil October 1, 1976; and rying, and unloading. (C) Use of any heater after September (1) When transporting Class 1 (explo- 30, 1976, is governed by every requiresive) materials. A motor vehicle ment under paragraph (1)(2)(i) of this equipped with a cargo heater of any section. type may transport Class 1 (explosive) (iii) Restrictions on automatic cargomaterials only if the cargo heater is space-heating temperature control devices. rendered inoperable by: (i) Draining or Restrictions on these devices have two removing the cargo heater fuel tank; dimensions: Restrictions upon use and and (ii) disconnecting the heater's restrictions which apply when the depower source. vice must not be used. 807 § 177.834 49 CFR Ch. I (10-1-06 Edition) (A) Use restrictions. An automatic and for trailer-on-flat-car service is recargo-space-heating temperature conquired. trol device may be used when trans- (n) Specification 56, 57. IM 101, and porting Class 3 (flammable liquid) or IM 102 portable tanks, when loaded, Division 2.1 (flammable gas) materials may not be stacked on each other nor only if each of the following requireplaced under other freight during ments is met: transportation by motor vehicle. (1) Electrical apparatus in the cargo (o) Unloading of IM and UN portable compartment is nonsparking or explotanks. No person may unload an IM or sion proof. UN portable tank while it remains on a (2) There is no combustion apparatus transport vehicle with the motive in the cargo compartment. power unit attached except under the (3) There is no connection for return following conditions: of air from the cargo compartment to (1) The unloading operation must be the combustion apparatus. attended by a qualified person in ac- (4) The heating system will not heat cordance with the requirements in any part of the cargo to more than 54 paragraph (1) of this section. The per- °C (129 °F). son performing unloading functions (5) Heater requirements under § 393.77 must be trained in handling emerof this title are complied with. gencies that may occur during the un- (B) Protection against use. Class 3 loading operation. (2) Prior to unloading, the operator (flammable liquid) or Division 2.1 of the vehicle on which the portable (flammable gas) materials may be tank is transported must ascertain transported by a vehicle, which is that the conditions of this paragraph equipped with an automatic cargo- (o) are met. space-heating temperature control de- (3) An IM or UN portable tank vice that does not meet each requirement of paragraph (1) )(iii)(A) of this equipped with a bottom outlet as authorized in Column (7) of the 172.101 section, only if the device is first ren- Table of this subchapter by assignment dered inoperable, as follows: of a T Code in the appropriate proper (1) Each cargo heater fuel tank, if shipping name entry, and that contains other than LPG, must be emptied or a liquid hazardous material of Class 3, removed. PG I or II, or PG III with a flash point (2) Each LPG fuel tank for automatic of less than 100 °F (38 °C); Division 5.1, temperature control equipment must PG I or II; or Division 6.1. PG I or II, have its discharge valve closed and its must conform to the outlet requirefuel feed line disconnected. ments in $178.275(d)(3) of this sub- (m) Tanks constructed and mainchapter; or, until October 1, 2004, be untained in compliance with Spec. 106A loaded only at a facility conforming to or 110A ($$ 179.300, 179.301 of this subthe followingchapter) that are authorized for the (i) The applicable fire suppression reshipment of hazardous materials by quirements in 29 CFR 1910.106(e), (f), highway in part 173 of this subchapter (g), (h). and (i); must be carried in accordance with the (ii) The emergency shutdown requirefollowing requirements: ments in 29 CFR 1910.119(f), 1910.120(q) (1) Tanks must be securely chocked and 1910.38(a): or clamped on vehicles to prevent any (iii) The emergency response planshifting. ning requirements in 29 CFR part 1910 (2) Equipment suitable for handling a and 40 CFR part 68; tank must be provided at any point (iv) An emergency discharge control where a tank is to be loaded upon or reprocedure applicable to unloading opermoved from a vehicle. ations, including instructions on han- (3) No more than two cargo carrying dling emergencies that may occur durvehicles may be in the same combinaing the unloading operation; and tion of vehicles. (v) Public access to the unloading (4) Compliance with 174.200 and area must be controlled in a manner 174.204 of this subchapter for combinaensuring no public access during untion rail freight, highway shipments loading. 808 Pipeline and Hazardous Materials Safety Admin., DOT § 177.835 (4) Alternatively, conformance to (2) Any full trailer in the combinaequivalent or more stringent non-fedtion has a wheel base of less than 184 eral requirements is authorized in inches; place of paragraphs (o) (i) through (3) Any vehicle in the combination is (o) (3) (iv) of this section. a cargo tank which is required to be marked or placarded under $177.823; or [29 FR 18795, Dec. 29, 1964. Redesignated at 32 (4) The other vehicle in the combina- FR 5606, Apr. 5, 1967) tion contains any: EDITORIAL NOTE: For FEDERAL REGISTER ci- (i) Substances, explosive, n.o.s., Divitations affecting $177.834, see the List of CFR sion 1.1A (explosive) material (Initi- Sections Affected which appears in the Findating explosive), ing Aids section of the printed volume and (ii) Packages of Class 7 (radioactive) on GPO Access. materials bearing "Yellow III" labels, (iii) Division 2.3, Hazard Zone A or § 177.835 Class 1 materials. Hazard Zone B materials or Division (See also $177.834 (a) to (j).) 6.1, PG I, Hazard Zone A materials, or (a) Engine stopped. No Class 1 (explo- (iv) Hazardous materials in a portsive) materials shall be loaded into or able tank or a DOT specification 106A on or be unloaded from any motor vehior 110A tank. cle with the engine running. (d) [Reserved] (b) Care in loading, unloading, or other (e) No sharp projections inside body of handling of Class 1 (explosive) materials. vehicles. No motor vehicle transporting No bale hooks or other metal tools any kind of Class 1 (explosive) material shall be used for the loading, unloadshall have on the interior of the body ing, or other handling of Class 1 (exploin which the Class 1 (explosive) matesive) materials, nor shall any package rials are contained, any inwardly proor other container of Class 1 (explosive) jecting bolts, screws, nails, or other inmaterials, except barrels or kegs, be wardly projecting parts likely to rolled. No packages of Class 1 (exploproduce damage to any package or consive) materials shall be thrown or tainer of Class 1 (explosive) materials dropped during process of loading or during the loading or unloading process unloading or handling of Class 1 (exploor in transit. sive) materials. Special care shall be (f) Class 1 (explosive) materials vehicles, exercised to the end that packages or floors tight and lined. Motor vehicles other containers containing Class 1 (extransporting Division 1.1, 1.2, or 1.3 (explosive) materials shall not catch fire plosive) materials shall have tight floors; shall have that portion of the from sparks or hot gases from the exinterior in contact with the load lined haust tailpipe. with either non-metallic material or (1) Whenever tarpaulins are used for non-ferrous metals, except that the lincovering Class 1 (explosive) materials, ing is not required for truck load shipthey shall be secured by means of rope, ments loaded by the Departments of wire, or other equally efficient tie the Army, Navy or Air Force of the downs. Class 1 (explosive) materials United States Government provided placards or markings required by the Class 1 (explosive) materials are of $ 177.823 shall be secured, in the approsuch nature that they are not liable to priate locations, directly to the equipleakage of dust, powder, or vapor which ment transporting the Class 1 (explomight become the cause of an explosive) materials. If the vehicle is prosion. The interior of the cargo space vided with placard boards, the placards must be in good condition so that there must be applied to these boards. will not be any likelihood of containers (2) [Reserved] being damaged by exposed bolts, nuts, (c) Class 1 (explosive) materials on vehibroken side panels or floor boards, or cles in combination. Division 1.1 or 1.2 any similar projections. (explosive) materials may not be load- (g) No detonator assembly or booster ed into or carried on any vehicle or a with detonator may be transported on combination of vehicles if: the same motor vehicle with any Divi- (1) More than two cargo carrying vesion 1.1, 1.2 or 1.3 material (except hicles are in the combination; other detonator assemblies, boosters 809 § 177.837 49 CFR Ch. I (10-1-06 Edition) with detonators or detonators), detoin either event care must be taken to nating cord Division 1.4 material or Diprotect the load from moisture and vision 1.5 material. No detonator may sparks, except that subject to other be transported on the same motor vehiprovisions of these regulations, Class 1 cle with any Division 1.1, 1.2 or 1.3 ma- (explosive) materials other than black terial (except other detonators, detopowder may be transported on flat-bed nator assemblies or boosters with detovehicles if the explosive portion of the nators), detonating cord Division 1.4 load on each vehicle is packed in fire material or Division 1.5 material unand water resistant containers or COVless- ered with a fire and water resistant (1) It is packed in a specification MC tarpaulin. 201 ($178.318 of this subchapter) con- (1) Class 1 (explosive) materials to be tainer; or protected against damage by other lading. (2) The package conforms with re- No motor vehicle transporting any quirements prescribed in $173.62 of this Class 1 (explosive) material may transsubchapter, and its use is restricted to port as a part of its load any metal or instances whenother articles or materials likely to (i) There is no Division 1.1, 1.2, 1.3 or damage such Class 1 (explosive) mate- 1.5 material loaded on the motor vehirial or any package in which it is concle; and tained, unless the different parts of (ii) A separation of 61 cm (24 inches) such load be so segregated or secured is maintained between each package of in place in or on the motor vehicle and detonators and each package of detoseparated by bulkheads or other suitnating cord; or able means as to prevent such damage. (3) It is packed and loaded in accord- (j) Transfer of Class 1 (explosive) mateance with a method approved by the rials en route. No Division 1.1, 1.2, or 1.3 Department. One method approved by (explosive) material shall be transthe Department requires thatferred from one container to another, (1) The detonators are in packagings or from one motor vehicle to another as prescribed in $173.63 of this subvehicle, or from another vehicle to a chapter which in turn are loaded into motor vehicle, on any public highway, suitable containers or separate comstreet, or road, except in case of emerpartments; and gency. In such cases red electric lan- (ii) That both the detonators and the terns, red emergency reflectors or red container or compartment meet the reflags shall be set out in the manner quirements of the Institute of Makers prescribed for disabled or stopped of Explosives' Safety Library Publicamotor vehicles. (See Motor Carrier tion No. 22 (IBR, see $171.7 of this sub- Safety Regulations, part 392 of this chapter). title.) In any event, all practicable (h) Lading within body or covered tailmeans, in addition to these hereingate closed. Except as provided in parabefore prescribed, shall be taken to graph (g) of this section, dealing with protect and warn other users of the the transportation of liquid nitroglychighway against the hazard involved in erin, desensitized liquid nitroglycerin any such transfer or against the hazard or diethylene glycol dinitrate, all of occasioned by the emergency making that portion of the lading of any motor such transfer necessary. vehicle which consists of Class 1 (explo- [29 FR 18795, Dec. 29, 1964. Redesignated at 32 sive) materials shall be contained en- FR 5606, Apr. 5, 1967] tirely within the body of the motor ve- EDITORIAL NOTE: For FEDERAL REGISTER cihicle or within the horizontal outline tations affecting $177.835, see the List of CFR thereof, without overhang or projec- Sections Affected which appears in the Findtion of any part of the load and if such ing Aids section of the printed volume and motor vehicle has a tailboard or tailon GPO Access. gate, it shall be closed and secured in place during such transportation. § 177.837 Class 3 materials. Every motor vehicle transporting Class (See also $177.834 (a) to (j).) 1 (explosive) materials must either (a) Engine stopped. Unless the engine have a closed body or have the body of a cargo tank motor vehicle is to be thereof covered with a tarpaulin, and used for the operation of a pump, Class 810 Pipeline and Hazardous Materials Safety Admin., DOT $ 177.838 3 material may not be loaded into, or so that there is no release of vapor at on, or unloaded from any cargo tank a point where a spark could occur, motor vehicle while the engine is runbonding or grounding is not required. ning. The diesel engine of a cargo tank Contact of the closed connection must motor vehicle may be left running durbe made before flow starts and must ing the loading and unloading of a not be broken until after the flow is Class 3 material if the ambient atmoscompleted. pheric temperature is at or below -12 (3) Bonding or grounding is not re- °C (10°F). quired when a cargo tank is unloaded (b) Bonding and grounding containers through a nonvapor-tight connection other than cargo tanks prior to and durinto a stationary tank provided the ing transfer of lading. For containers metallic filling connection is mainwhich are not in metallic contact with tained in contact with the filling hole. each other, either metallic bonds or (d) Unloading combustible liquids. For ground conductors shall be provided for a cargo tank unloading a material the neutralization of possible static meeting the definition for combustible charges prior to and during transfers of liquid in $173.150(f) of this subchapter, Class 3 (flammable liquid) materials the qualified person attending the unbetween such containers. Such bonding loading operation must remain within shall be made by first connecting an 45.72 meters (150 feet) of the cargo tank electric conductor to the container to and 7.62 meters (25 feet) of the delivery be filled and subsequently connecting hose and must observe both the cargo the conductor to the container from tank and the receiving container at which the liquid is to come, and not in least once every five minutes during any other order. To provide against igunloading operations that take more nition of vapors by discharge of static than five minutes to complete. electricity, the latter connection shall [29 FR 18795, Dec. 29. 1964] be made at a point well removed from the opening from which the Class 3 EDITORIAL NOTE: For FEDERAL REGISTER ci- (flammable liquid) material is to be tations affecting $177.837, see the List of CFR discharged. Sections Affected which appears in the Finding Aids section of the printed volume and (c) Bonding and grounding cargo tanks on GPO Access. before and during transfer of lading. (1) When a cargo tank is loaded through $ 177.838 Class 4 (flammable solid) maan open filling hole, one end of a bond terials, Class 5 (oxidizing) matewire shall be connected to the starials, and Division 4.2 (pyroforic liqtionary system piping or integrally uid) materials. connected steel framing. and the other (See also $177.834 (a) to (j).) end to the shell of the cargo tank to (a) Lading within body or covered; tailprovide a continuous electrical connecgate closed; pick-up and delivery. All of tion. (If bonding is to the framing, it is that portion of the lading of any motor essential that piping and framing be vehicle transporting Class 4 (flamelectrically interconnected.) This conmable solid) or Class 5 (oxidizing) manection must be made before any fillterials shall be contained entirely ing hole is opened, and must remain in within the body of the motor vehicle place until after the last filling hole and shall be covered by such body, by has been closed. Additional bond wires tarpaulins, or other suitable means, are not needed around All-Metal flexiand if such motor vehicle has a tailble or swivel joints, but are required board or tailgate, it shall be closed and for nonmetallic flexible connections in secured in place during such transporthe stationary system piping. When a tation: Provided, however, That the procargo tank is unloaded by a suctionvisions of this paragraph need not piping system through an open filling apply to "pick-up and delivery" motor hole of the cargo tank, electrical convehicles when such motor vehicles are tinuity shall be maintained from cargo used in no other transportation than in tank to receiving tank. and about cities, towns, or villages. (2) When a cargo tank is loaded or Shipment in water-tight bulk conunloaded through a vapor-tight (not tainers need not be covered by a taropen hole) top or bottom connection, paulin or other means. 811 $ 177.839 49 CFR Ch. I (10-1-06 Edition) (b) Articles to be kept dry. Special care (g) A motor vehicle may only contain shall be taken in the loading of any 45.4 kg (100 pounds) or less net mass of motor vehicle with Class 4 (flammable material described as "Smokeless powsolid) or Class 5 (oxidizing) materials der for small arms, Division 4.1". which are likely to become hazardous (h) Division 4.2 (pyrophoric liquid) mato transport when wet, to keep them terials in cylinders. Cylinders containing from being wetted during the loading Division 4.2 (pyrophoric liquid) mateprocess and to keep them dry during rials, unless packed in a strong box or transit. Special care shall also be case and secured therein to protect taken in the loading of any motor vehivalves, must be loaded with all valves cle with Class 4 (flammable solid) or and safety relief devices in the vapor Class 5 (oxidizing) materials, which are space. All cylinders must be secured so likely to become more hazardous to that no shifting occurs in transit. transport by wetting, to keep them [29 FR 18795, Dec. 29, 1964. Redesignated at 32 from being wetted during the loading FR 5606, Apr. 5, 1967] process and to keep them dry during transit. Examples of such dangerous EDITORIAL NOTE: For FEDERAL REGISTER clmaterials are charcoal screenings, tations affecting § 177.838, see the List of CFR Sections Affected which appears in the Findground, crushed, or pulverized charing Aids section of the printed volume and coal, and lump charcoal. on GPO Access. (c) Lading ventilation, precautions against spontaneous combustion. When- § 177.839 Class 8 (corrosive) materials. ever a motor carrier has knowledge (See also § 177.834(a) through (j).) concerning the hazards of spontaneous (a) Nitric acid. No packaging of nitric combustion or heating of any article to acid of 50 percent or greater concentrabe loaded on a motor vehicle, such artition may be loaded above any packcle shall be so loaded as to afford suffiaging containing any other kind of macient ventilation of the load to provide terial. reasonable assurance against fire from (b) Storage batteries. All storage batthis cause; and in such a case the teries containing any electrolyte must motor vehicle shall be unloaded as soon be so loaded, if loaded with other ladas practicable after reaching its desing, that all such batteries will be protination. Charcoal screenings, or tected against other lading falling onto ground, crushed, granulated, or pulveror against them, and adequate means ized charcoal, in bags, shall be so loadmust be provided in all cases for the ed that the bags are laid horizontally protection and insulation of battery in the motor vehicle, and so piled that terminals against short circuits. there will be spaces for effective air circulation, which spaces shall not be [Amdt. 177-87, 61 FR 27175. May 30, 1996] less than 10 cm (3.9 inches) wide; and air spaces shall be maintained between § 177.840 Class 2 (gases) materials. rows of bags. Bags shall not be piled (See also $177.834 (a) to (j).) closer than 15 cm (5.9 inches) from the (a) Floors or platforms essentially flat. top of any motor vehicle with a closed Cylinders containing Class 2 (gases) body. materials shall not be loaded onto any (d)-(e) [Reserved] part of the floor or platform of any (f) Nitrates, except ammonium nimotor vehicle which is not essentially trate having organic coating, must be flat; cylinders containing Class 2 loaded in closed or open type motor ve- (gases) materials may be loaded onto hicles, which must be swept clean and any motor vehicle not having a floor or be free of any projections capable of inplatform only if such motor vehicle be juring bags when SO packaged. When equipped with suitable racks having shipped in open type motor vehicles, adequate means for securing such cylthe lading must be suitably covered. inders in place therein. Nothing con- Ammonium nitrate having organic tained in this section shall be so concoating must not be loaded in all-metal strued as to prohibit the loading of vehicles, other than those made of alusuch cylinders on any motor vehicle minum or aluminum alloys of the having a floor or platform and racks as closed type. hereinbefore described. 812 Pipeline and Hazardous Materials Safety Admin., DOT § 177.840 (1) Cylinders. Cylinders containing No Division 2.1 (flammable gas) mate- Class 2 gases must be securely rerial shall be loaded into or on or unstrained in an upright or horizontal poloaded from any cargo tank motor vesition, loaded in racks, or packed in hicles with the engine running unless boxes or crates to prevent the cylinders the engine is used for the operation of from being shifted, overturned or ejectthe transfer pump of the vehicle. Uned from the motor vehicle under norless the delivery hose is equipped with mal transportation conditions. How- a shut-off valve at its discharge end, ever, after December 31, 2003, a presthe engine of the motor vehicle shall sure relief device, when installed, must be stopped at the finish of such loading be in communication with the vapor or unloading operation while the filling space of a cylinder containing a Divior discharge connections are disconsion 2.1 (flammable gas) material. nected. (2) Cylinders for hydrogen, cryogenic (e) Chlorine cargo tank motor vehiliquid. A Specification DOT-4L cylinder cles shall be shipped only when containing hydrogen, cryogenic liquid equipped: may only be transported on a motor (1) With a gas mask of a type apvehicle as follows: proved by the National Institute of Oc- (i) The vehicle must have an open cupational Safety and Health (NIOSH) body equipped with a suitable rack or Pittsburgh Research Center, U.S. Desupport having a means to hold the partment of Health and Human Servcylinder upright when subjected to an ices for chlorine service; and acceleration of 2 "g" in any horizontal (2) With an emergency kit for condirection; trolling leaks in fittings on the dome (ii) The combined total of the hydrocover plate. gen venting rates, as marked, on the (f) A cargo tank motor vehicle used cylinders transported on one motor vefor transportation of chlorine may not hicle may not exceed 60 SCF per hour; be moved, coupled or uncoupled, when (iii) The vehicle may not enter a tunany loading or unloading connections nel; and are attached to the vehicle, nor may it (iv) Highway transportation is limbe left without the power unit attached ited to private and contract carriage unless the vehicle is chocked or equivaand to direct movement from point of lent means are provided to prevent moorigin to destination. tion. For additional requirements, see (b) Portable tank containers con- $173.315(o) of this subchapter. taining Class 2 (gases) materials shall be loaded on motor vehicles only as fol- (g) Each liquid discharge valve on a lows: cargo tank motor vehicle, other than (1) Onto a flat floor or platform of a an engine fuel line valve, must be motor vehicle. closed during transportation except (2) Onto a suitable frame of a motor during loading and unloading. vehicle. (h) The driver of a motor vehicle (3) In either such case, such contransporting a Division 2.1 (flammable tainers shall be safely and securely gas) material that is a cryogenic liquid blocked or held down to prevent shiftin a package exceeding 450 L (119 galing relative to each other or to the suplons) of water capacity shall avoid unporting structure when in transit, parnecessary delays during transporticularly during sudden starts and tation. If unforeseen conditions cause stops and changes of direction of the an excessive pressure rise, the driver vehicle. shall manually vent the tank at a re- (4) Requirements of paragraphs (1) mote and safe location. For each shipand (2) of this paragraph (b) shall not ment, the driver shall make a written be construed as prohibiting stacking of record of the cargo tank pressure and containers provided the provisions of ambient (outside) temperature: paragraph (3) of this paragraph (b) are (1) At the start of each trip, fully complied with. (2) Immediately before and after any (c) [Reserved] manual venting, (d) Engine to be stopped in cargo tank (3) At least once every five hours. and motor vehicles, except for transfer pump. (4) At the destination point. 813 § 177.840 49 CFR Ch. I (10-1-06 Edition) (i) No person may transport a Divi- (m) Cargo tank motor vehicle safety sion 2.1 (flammable gas) material that check. Before unloading from a cargo is a cryogenic liquid in a cargo tank tank motor vehicle containing a liquemotor vehicle unless the pressure of fied compressed gas, the qualified perthe lading is equal to or less than that son performing the function must used to determine the marked rated check those components of the disholding time (MRHT) and the one-way charge system, including delivery hose travel time (OWTT), marked on the assemblies and piping, that are readily cargo tank in conformance with observed during the normal course of $173.318(g) of this subchapter, is equal unloading to assure that they are of to or greater than the elapsed time besound quality, without obvious defects tween the start and termination of detectable through visual observation travel. This prohibition does not apply and audio awareness, and that connecif, prior to expiration of the OWTT, the tions are secure. This check must be cargo tank is brought to full equilibramade after the pressure in the distion as specified in paragraph (j) of this charge system has reached at least section. equilibrium with the pressure in the (j) Full equilibration of a cargo tank cargo tank. Operators need not use intransporting a Division 2.1 (flammable struments or take extraordinary acgas) material that is a cryogenic liquid tions to check components not readily may only be done at a facility that visible. No operator may unload liqueloads or unloads a Division 2.1 (flamfied compressed gases from a cargo mable gas) material that is a cryogenic tank motor vehicle with a delivery liquid and must be performed and hose assembly found to have any condiverified as follows: tion identified in $ 180.416(g)(1) of this (1) The temperature and pressure of subchapter or with piping systems the liquid must be reduced by a manufound to have any condition identified ally controlled release of vapor; and in § 180.416(g)(2) of this subchapter. (2) The pressure in the cargo tank must be measured at least ten minutes (n) Emergency shut down. If there is after the manual release is terminated. an unintentional release of product to (k) A carrier of carbon monoxide, the environment during unloading of a cryogenic liquid must provide each liquefied compressed gas, the qualified driver with a self-contained air breathperson unloading the cargo tank motor ing apparatus that is approved by the vehicle must promptly shut the inter- National Institute of Occupational nal self-closing stop valve or other pri- Safety and Health; for example, Mine mary means of closure and shut down Safety Appliance Co., Model 401, cataall motive and auxiliary power equiplog number 461704. ment. (1) Operating procedure. Each operator (o) Daily test of off-truck remote shutof a cargo tank motor vehicle that is off activation device. For a cargo tank subject to the emergency discharge motor vehicle equipped with an offcontrol requirements in $173.315(n) of truck remote means to close the interthis subchapter must carry on or withnal self-closing stop valve and shut off in the cargo tank motor vehicle writall motive and auxillary power equipten emergency discharge control procement, an operator must successfully dures for all delivery operations. The test the activation device within 18 procedures must describe the cargo hours prior to the first delivery of each tank motor vehicle's emergency disday. For a wireless transmitter/recharge control features and, for a pasceiver, the person conducting the test sive shut-down capability, the parammust be at least 45.72 m (150 feet) from eters within which they are designed to the cargo tank and may have the cargo function. The procedures must describe tank in his line of sight. the process to be followed if a facility- (p) Unloading procedures for liquefied provided hose is used for unloading petroleum gas and anhydrous ammonia in when the cargo tank motor vehicle has metered delivery service. An operator a specially equipped delivery hose asmust use the following procedures for sembly to meet the requirements of unloading liquefied petroleum gas or § 173.315(n)(2) of this subchapter. anhydrous ammonia from a cargo tank 814 Pipeline and Hazardous Materials Safety Admin., DOT § 177.840 motor vehicle in metered delivery serv- (1) The qualified person attending the ice: unloading operation must remain with- (1) For a cargo tank with a capacity in 7.62 m (25 feet) of the cargo tank of 13,247.5 L (3,500 water gallons) or when the internal self-closing stop less, excluding delivery hose and pipvalve is open. ing, the qualified person attending the (2) The qualified person attending the unloading operation must remain withunloading operation must have an unin 45.72 meters (150 feet) of the cargo obstructed view of the cargo tank and tank and 7.62 meters (25 feet) of the dedelivery hose to the maximum extent livery hose and must observe both the practicable, except during short pericargo tank and the receiving container ods when it is necessary to activate at least once every five minutes when controls or monitor the receiving conthe internal self-closing stop valve is tainer. open during unloading operations that (r) Unloading using facility-provided take more than five minutes to comhoses. A cargo tank motor vehicle plete. equipped with a specially designed de- (2) For a cargo tank with a capacity livery hose assembly to meet the regreater than 13,247.5 L (3,500 water galquirements of §173.315(n)(2) of this sublons). excluding delivery hose and pipchapter may be unloaded using a deliving, the qualified person attending the ery hose assembly provided by the reunloading operation must remain withceiving facility under the following in 45.72 m (150 feet) of the cargo tank conditions: and 7.62 m (25 feet) of the delivery hose (1) The qualified person monitoring when the internal self-closing stop unloading must visually examine the valve is open. facility hose assembly for obvious de- (i) Except as provided in paragraph fects prior to its use in the unloading (p) of this section, the qualified operation. person attending the unloading oper- (2) The qualified person monitoring ation must have an unobstructed view unloading must remain within arm's of the cargo tank and delivery hose to reach of the mechanical means of clothe maximum extent practicable, exsure for the internal self-closing stop cept during short periods when it is valve when the internal self-closing necessary to activate controls or monstop valve is open except for short periitor the receiving container. ods when it is necessary to activate (ii) For deliveries where the qualified controls or monitor the receiving conperson attending the unloading opertainer. For chlorine cargo tank motor ation cannot maintain an unobstructed vehicles, the qualified person must review of the cargo tank, when the intermain within arm's reach of a means to nal self-closing stop valve is open, the stop the flow of product except for qualified person must observe both the short periods when it is necessary to cargo tank and the receiving container activate controls or monitor the reat least once every five minutes during ceiving container. unloading operations that take more (3) If the facility hose is equipped than five minutes to complete. In addiwith a passive means to shut off the tion, by the compliance dates specified flow of product that conforms to and is in $$173.315(n)(5) and 180.405(m)(3) of maintained to the performance standthis subchapter, the cargo tank motor ard in $173.315(n)(2) of this subchapter, vehicle must have an emergency disthe qualified person may attend the charge control capability that meets unloading operation in accordance with the requirements of § 173.315(n)(2) or the attendance requirements pre- § 173.315(n)(4) of this subchapter. scribed for the material being unloaded (q) Unloading procedures for liquefied in § 177.834 of this section. petroleum gas and anhydrous ammonia in (s) Off-truck remote shut-off activation other than metered delivery service. An device. For a cargo tank motor vehicle operator must use the following procewith an off-truck remote control shutdures for unloading liquefied petroleum off capability as required by gas or anhydrous ammonia from a $$173.315(n)(3) or (n)(4) of this subcargo tank motor vehicle in other than chapter, the qualified person attending metered delivery service: the unloading operation must be in 815 § 177.841 49 CFR Ch. I (10-1-06 Edition) possession of the activation device at proof, dust-proof covers well secured in all times during the unloading process. place on all openings, to accomplish This requirement does not apply if the such loading with the minimum spread activation device is part of a system of such compounds into the atmosphere that will shut off the unloading operby all means that are practicable; and ation without human intervention in no such loading or unloading shall be the event of a leak or separation in the done near or adjacent to any place hose. where there are or are likely to be, dur- (t) Unloading without appropriate ing the loading or unloading process emergency discharge control equipment. assemblages of persons other than Until a cargo tank motor vehicle is those engaged in the loading or unloadequipped with emergency discharge ing process, or upon any public highcontrol equipment in conformance with way or in any public place. Before any §§ 173.315(n)(2) and 180.405(m)(1) of this motor vehicle may be used for transsubchapter, the qualified person atporting any other articles, all detecttending the unloading operation must able traces of arsenical materials must remain within arm's reach of a means be removed therefrom by flushing with to close the internal self-closing stop water, or by other appropriate method, valve when the internal self-closing and the marking removed. stop valve is open except during short (b) [Reserved] periods when the qualified person must (c) Division 2.3 (poisonous gas) or Diviactivate controls or monitor the resion 6.1 (poisonous) materials. The transceiving container. For chlorine cargo portation of a Division 2.3 (poisonous tank motor vehicles unloaded after Degas) or Division 6.1 (poisonous) matecember 31, 1999, the qualified person rial is not permitted if there is any must remain within arm's reach of a interconnection between packagings. means to stop the flow of product ex- (d) [Reserved] cept for short periods when it is nec- (e) A motor carrier may not transessary to activate controls or monitor port a package: the receiving container. (1) Except as provided in paragraph (u) Unloading of chlorine cargo tank (e)(3) of this section, bearing or remotor vehicles. After July 1, 2001, unquired to bear a POISON or POISON loading of chlorine from a cargo tank INHALATION HAZARD label or motor vehicle must be performed in placard in the same motor vehicle with compliance with Section 3 of the Chlomaterial that is marked as or known to rine Institute Pamphlet 57, "Emerbe foodstuffs, feed or edible material gency Shut-off Systems for Bulk intended for consumption by humans Transfer of Chlorine" (IBR, see $171.7 or animals unless the poisonous mateof this subchapter). rial is packaged in accordance with (Approved by the Office of Management and this subchapter and is: Budget under control number 2137-0542) (i) Overpacked in a metal drum as [29 FR 18795, Dec. 29, 1964. Redesignated at 32 specified in $173.25(c) of this sub- FR 5606, Apr. 5. 1967) chapter; or (ii) Loaded into a closed unit load de- EDITORIAL NOTE: For FEDERAL REGISTER civice and the foodstuffs, feed, or other tations affecting $177.840, see the List of CFR Sections Affected which appears in the Findedible material are loaded into another ing Aids section of the printed volume and closed unit load device; on GPO Access. (2) Bearing or required to bear a POI- SON, POISON GAS or POISON INHA- § 177.841 Division 6.1 and Division 2.3 LATION HAZARD label in the driver's materials. compartment (including a sleeper (See also $177.834 (a) to (j).) berth) of a motor vehicle; or (a) Arsenical compounds in bulk. Care (3) Bearing a POISON label disshall be exercised in the loading and playing the text "PG III," or bearing a unloading of "arsenical dust", "arsenic "PG III" mark adjacent to the POISON trioxide", and "sodium arsenate", allabel, with materials marked as, or lowable to be loaded into sift-proof, known to be, foodstuffs, feed or any steel hopper-type or dump-type motorother edible material intended for convehicle bodies equipped with watersumption by humans or animals, unless 816 Pipeline and Hazardous Materials Safety Admin., DOT § 177.842 the package containing the Division (b) Packages of Class 7 (radioactive) 6.1, Packing Group III material is sepamaterial bearing "RADIOACTIVE rated in a manner that, in the event of YELLOW-II" or "RADIOACTIVE YELleakage from packages under condi- LOW-III" labels may not be placed in a tions normally incident to transportransport vehicle, storage location or tation, commingling of hazardous main any other place closer than the disterials with foodstuffs, feed or any tances shown in the following table to other edible material would not occur. any area which may be continuously occupied by any passenger, employee, [29 FR 18795, Dec. 29, 1964] or animal, nor closer than the dis- EDITORIAL NOTE: For FEDERAL REGISTER citances shown in the table to any packtations affecting $177.841, see the List of CFR age containing undeveloped film (if so Sections Affected which appears in the Findmarked), and must conform to the foling Aids section of the printed volume and lowing conditions: on GPO Access. (1) If more than one of these packages is present, the distance must be § 177.842 Class 7 (radioactive) matecomputed from the following table on rial. the basis of the total transport index (a) The number of packages of Class 7 number determined by adding together (radioactive) materials in any transthe transport index number on the laport vehicle or in any single group in bels on the individual packages and any storage location must be limited overpacks in the vehicle or storeroom. so that the total transport index num- (2) Where more than one group of ber does not exceed 50. The total transpackages is present in any single storport index of a group of packages and age location, a single group may not overpacks is determined by adding tohave a total transport index greater gether the transport index number on than 50. Each group of packages must the labels on the individual packages be handled and stowed not closer than and overpacks in the group. This provi- 6 m (20 feet) (measured edge to edge) to sion does not apply to exclusive use any other group. The following table is shipments described in 173.441(b), to be used in accordance with the pro- 173.457, and 173.427 of this subchapter. visions of paragraph (b) of this section: Minimum separation distance in meters (feet) to nearest undeveloped film Minimum disin various times of transit tance in meters (feet) to area of persons, or min- Total transport index imum distance Up to 2 Over 12 in meters (feet) 2-4 hours 4-8 hours 8-12 hours hours hours from dividing partition of cargo compartments None 0.0 (0) 0.0 (0) 0.0 (0) 0.0 (0) 0.0 (0) 0.0 (0) 0.1 to 1.0 0.3 (1) 0.6 (2) 0.9 (3) 1.2 (4) 1.5 (5) 0.3 (1) 1.1 to 5.0 0.9 (3) 1.2 (4) 1.8 (6) 2.4 (8) 3.4 (11) 0.6 (2) 5.1 to 10.0 1.2 (4) 1.8 (6) 2.7 (9) 3.4 (11) 4.6 (15) 0.9 (3) 10.1 to 20.0 1.5 (5) 2.4 (8) 3.7 (12) 4.9 (16) 6.7 (22) 1.2 (4) 20.1 to 30.0 21 (7) 3.0 (10) 4.6 (15) 6.1 (20) 8.8 (29) 1.5 (5) 30.1 to 40.0 2.4 (8) 3.4 (11) 5.2 (17) 6.7 (22) 10.1 (33) 1.8 (6) 40.1 to 50.0 2.7 (9) 3.7 (12) 5.8 (19) 7.3 (24) 11.0 (36) 2.1 (7) NOTE: The distance in this table must be measured from the nearest point on the nearest packages of Class 7 (radioactive) material. (c) Shipments of low specific activity tion during conditions normally Incimaterials and surface contaminated dent to transportation. objects, as defined in $173.403 of this (e) Persons should not remain unnecsubchapter, must be loaded so as to essarily in a vehicle containing Class 7 avoid spillage and scattering of loose (radioactive) materials. materials. Loading restrictions are set (f) The number of packages of fissile forth in $173.427 of this subchapter. Class 7 (radioactive) material in any (d) Packages must be so blocked and non-exclusive use transport vehicle braced that they cannot change posimust be limited so that the sum of the 817 § 177.843 49 CFR Ch. I (10-1-06 Edition) criticality safety indices (CSIs) does words "For Radioactive Materials Use not exceed 50. In loading and storage Only" in lettering at least 7.6 cm (3 areas, fissile material packages must inches) high in a conspicuous place, on be grouped so that the sum of CSIs in both sides of the exterior of the vehiany one group is not greater than 50; cle. These vehicles must be kept closed there may be more than one group of at all times other than loading and unfissile material packages in a loading loading. or storage area, so long as each group (c) In case of fire, accident, breakage, is at least 6 m (20 feet) away from all or unusual delay involving shipments other such groups. All pertinent reof Class 7 (radioactive) material, see quirements of $173.457 and 173.459 $171.15, 171.16 and 177.854 of this subapply. chapter. (g) For shipments transported under (d) Each transport vehicle used to exclusive use conditions the radiation transport Division 6.2 materials must dose rate may not exceed 0.02 mSv per be disinfected prior to reuse if a Divihour (2 mrem per hour) in any position sion 6.2 material is released from its normally occupied in the motor vehipackaging during transportation. Discle. For shipments transported as exinfection may be by any means effecclusive use under the provisions of tive for neutralizing the material re- $173.441(b) of this subchapter for packleased. ages with external radiation levels in excess of 2 mSv (200 mrem per hour) at [Amdt. 177-3, 33 FR 14933, Oct. 4, 1968, as the package surface, the motor vehicle amended by Amdt. 177-35, 41 FR 16131, Apr. 15, 1976; Amdt. 177-57, 48 FR 10247, Mar. 10. must meet the requirements of a closed 1983; Amdt. 177-78, 55 FR 52712, Dec. 21, 1990: transport vehicle (see $173.403 of this Amdt. 177-85, 60 FR 50335. Sept. 28, 1995: 63 subchapter). The sum of criticality FR 52850, Oct. 1, 1998; 65 FR 58631, Sept. 29, safety indices (CSIs) for packages con- 2000; 67 FR 53142, Aug. 14, 2002) taining fissile material may not exceed 100 in an exclusive use vehicle. Subpart C-Segregation and Sep- [Amdt. 177-85, 60 FR 50334, Sept. 28, 1995, as aration Chart of Hazardous amended at 63 FR 52850, Oct. 1. 1998; 66 FR Materials 45385, Aug. 28, 2001; 69 FR 3696, Jan. 26, 2004] § 177.848 Segregation of hazardous ma- § 177.843 Contamination of vehicles. terials. (a) Each motor vehicle used for (a) This section applies to materials transporting Class 7 (radioactive) mawhich meet one or more of the hazard terials under exclusive use conditions classes defined in this subchapter and in accordance with $173.427(b)(3) or (c) are: or $173.443(c) of this subchapter must (1) In packages which require labels be surveyed with radiation detection in accordance with part 172 of this subinstruments after each use. A vehicle chapter; may not be returned to service until (2) In a compartment within a multithe radiation dose rate at every accescompartmented cargo tank subject to sible surface is 0.005 mSv per hour (0.5 the restrictions in $173.33 of this submrem per hour) or less and the removchapter; or able (non-fixed) radioactive surface (3) In a portable tank loaded in a contamination is not greater than the transport vehicle or freight container. level prescribed in $173.443(a) of this (b) When a transport vehicle is to be subchapter. transported by vessel, other than a (b) This section does not apply to any ferry vessel, hazardous materials on or vehicle used solely for transporting within that vehicle must be stowed and Class 7 (radioactive) material if a sursegregated in accordance with vey of the interior surface shows that $176.83(b) of this subchapter. the radiation dose rate does not exceed (c) In addition to the provisions of 0.1 mSv per hour (10 mrem per hour) at paragraph (d) of this section and except the interior surface or 0.02 mSv per as provided in $173.12(e) of this subhour (2 mrem per hour) at 1 meter (3.3 chapter, cyanides, cyanide mixtures or feet) from any interior surface. These solutions may not be stored, loaded vehicles must be stenciled with the and transported with acids if a mixture 818 Pipeline and Hazardous Materials Safety Admin., DOT § 177.848 of the materials would generate hydro- (d) Except as otherwise provided in gen cyanide, and Division 4.2 materials this subchapter, hazardous materials may not be stored, loaded and transmust be stored, loaded or transported ported with Class 8 liquids. in accordance with the following table and other provisions of this section: 819 SEGREGATION TABLE FOR HAZARDOUS MATERIALS 6.1 liq- Class or division Notes 1.1 1.3 1.4 1.5 1.6 2.1 2.2 2.3 gas 2.3 gas 3 4.1 4.2 4.3 5.1 5.2 ulds PG 7 8 liquids 1.2 zone A Zone B only $177.848 Izone A Explosives 1.1 and A * - - . X X X X X X X X X X X X X 1.2 Explosives 1.3 * X X X X X X X X X X Explosives 1.4 * * * 0 o o o o 0 o Very insensitive explo- 1.5 A * * * X X X X X X X X X X X X X sives. Extremely insensitive 1.6 * * * * * explosives. Flammable gases 2.1 X X o X X o o o Non-toxic, non-flam- 2.2 X X mable gases. Poisonous gas Zone A 2.3 X X o X Poisonous gas Zone B 2.3 X X 0 X X o o X o X X X 0 o X 0 o o X X 0 Flammable liquids 3 X X O X X o X Flammable solids 4.1 X X X o X o Spontaneously combus- 4.2 X X o X X o X X tible materials. 820 Dangerous when wet 4.3 X X X X o X o materials. Oxidizers 6.1 A X X X X o o X o Organic peroxides 5.2 X X X X 0 X o Poisonous liquids PG I 6.1 X X o X o X X X X X X X Zone A. Radioactive materials 7 X X 0 Corrosive liquids 8 X X O X X o O X 0 o o X 49 CFR Ch. I (10-1-06 Edition) Pipeline and Hazardous Materials Safety Admin., DOT 177.848 (e) Instructions for using the segrega- 1 (explosive) materials is governed by tion table for hazardous materials are the compatibility table in paragraph (f) as follows: of this section. (1) The absence of any hazard class or (5) The note "A" in the second coldivision or a blank space in the table umn of the table means that, notwithindicates that no restrictions apply. (2) The letter "X" in the table indistanding the requirements of the letter cates that these materials may not be "X", ammonium nitrate (UN 1942) and loaded, transported, or stored together ammonium nitrate fertilizer may be in the same transport vehicle or storloaded or stored with Division 1.1 (exage facility during the course of transplosive) or Division 1.5 materials. portation. (6) When the $172.101 table or $172.402 (3) The letter "0" in the table indiof this subchapter requires a package cates that these materials may not be to bear a subsidiary hazard label, segloaded, transported, or stored together regation appropriate to the subsidiary in the same transport vehicle or storhazard must be applied when that segage facility during the course of transregation is more restrictive than that portation unless separated in a manner required by the primary hazard. Howthat, in the event of leakage from ever, hazardous materials of the same packages under conditions normally inclass may be stowed together without cident to transportation, commingling regard to segregation required for any of hazardous materials would not secondary hazard if the materials are occur. Notwithstanding the methods of separation employed, Class 8 (corronot capable of reacting dangerously sive) liquids may not be loaded above with each other and causing combusor adjacent to Class 4 (flammable) or tion or dangerous evolution of heat, Class 5 (oxidizing) materials; except evolution of flammable, poisonous, or that shippers may load truckload shipasphyxiant gases, or formation of corments of such materials together when rosive or unstable materials. it is known that the mixture of con- (f) Class 1 (explosive) materials shall tents would not cause a fire or a dannot be loaded, transported, or stored gerous evolution of heat or gas. together, except as provided in this (4) The **** in the table indicates section, and in accordance with the folthat segregation among different Class lowing table: COMPATIBILITY TABLE FOR CLASS 1 (EXPLOSIVE) MATERIALS Compatibility group A B C D E F G H J K L N S A X B X44) X X X 4/5 C X 2 2 6 X X X X 3 4/5 D X X- 2 2 X 6 X X X X 3 4/5 E X X 2 2 6 X X X X 3 4/5 F X X X X X X X X X 4/5 G X X 6 6 6 X X X X 4/5 H X X X X X X X X X X X 4/5 J X X X X X X X X X 4/5 K X X X X X X X X 4/5 L X X X X X X X 1 X X N X X 3 3 3 X X X X 4/5 S X 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 4/5 X 4/5 (g) Instructions for using the compat- (3) The numbers in the table mean ibility table for Class 1 (explosive) mathe following: terials are as follows: (i) "1" means an explosive from com- (1) A blank space in the table indipatibility group L shall only be carried cates that no restrictions apply. on the same transport vehicle with an (2) The letter "X" in the table indiidentical explosive. cates that explosives of different compatibility groups may not be carried on (ii) "2" means any combination of exthe same transport vehicle. plosives from compatibility groups C, 821 § 177.854 49 CFR Ch. I (10-1-06 Edition) D, or E is assigned to compatibility stopped upon the traveled portion of group E. any highway or shoulder thereof, spe- (iii) "3" means any combination of cial care shall be taken to guard the explosives from compatibility groups vehicle and its load or to take such C. D, or E with those in compatibility steps as may be necessary to provide group N is assigned to compatibility against hazard. Special effort shall be group D. made to remove the motor vehicle to a (iv) "4" means see $177.835(g) when place where the hazards of the matetransporting detonators. rials being transported may be pro- (v) "5" means Division 1.4S fireworks vided against. See $392.22. 392.24, and may not be loaded on the same trans- 392.25 of this title for warning devices port vehicle with Division 1.1 or 1.2 (exrequired to be displayed on the highplosive) materials. way. (vi) "6" means explosive articles in (b) Disposition of containers found brocompatibility group G, other than fireken or leaking in transit. When leaks works and those requiring special hanoccur in packages or containers during dling, may be loaded, transported and the course of transportation, subsestored with other explosive articles of quent to initial loading, disposition of compatibility groups C, D and E, prosuch package or container shall be vided that explosive substances (such made by the safest practical means afas those not contained in articles) are forded under paragraphs (c), (d), and (e) not carried in the same vehicle. of this section. (h) Except as provided in paragraph (i) of this section, explosives of the (c) Repairing or overpacking packages. (1) Packages may be repaired when safe same compatibility group but of different divisions may be transported toand practicable, such repairing to be in accordance with the best and safest gether provided that the whole shippractice known and available. ment is transported as though its entire contents were of the lower numer- (2) Packages of hazardous materials ical division (i.e., Division 1.1 being that are damaged or found leaking durlower than Division 1.2). For example, ing transportation. and hazardous ma- a mixed shipment of Division 1.2 (exterials that have spilled or leaked durplosive) materials and Division 1.4 (exing transportation, may be forwarded plosive) materials, both of compatto destination or returned to the shipibility group D, must be transported as per in a salvage drum in accordance Division 1.2 (explosive) materials. with the requirements of $173.3(c) of (i) When Division 1.5 materials, comthis subchapter. patibility group D, are transported in (d) Transportation of repaired packthe same freight container as Division ages. Any package repaired in accord- 1.2 (explosive) materials, compatibility ance with the requirements of paragroup D, the shipment must be transgraph (c)(1) of this section may be ported as Division 1.1 (explosive) matetransported to the nearest place at rials, compatibility group D. which it may safely be disposed of only in compliance with the following re- [Amdt. 177-78, 55 FR 52712, Dec. 21, 1990) quirements: EDITORIAL NOTE: For FEDERAL REGISTER ci- (1) The package must be safe for tations affecting $177.848, see the List of CFR transportation. Sections Affected which appears in the Find- (2) The repair of the package must be ing Aids section of the printed volume and adequate to prevent contamination of on GPO Access. or hazardous admixture with other lading transported on the same motor ve- Subpart D-Vehicles and hicle therewith. Shipments in Transit; Accidents (3) If the carrier is not himself the shipper, the consignee's name and ad- § 177.854 Disabled vehicles and broken or leaking packages; repairs. dress must be plainly marked on the repaired package. (a) Care of lading, hazardous materials. (e) Disposition of unsafe broken pack- Whenever for any cause other than necages. In the event any leaking package essary traffic stops any motor vehicle or container cannot be safely and adetransporting any hazardous material is quately repaired for transportation or 822 Pipeline and Hazardous Materials Safety Admin., DOT $ 177.870 transported. it shall be stored pending motor vehicle if necessary in an emerproper disposition in the safest and gency; most expeditious manner possible. (iii) The motor vehicle is removed (f) Stopped vehicles; other dangerous from the enclosed area upon complearticles. Whenever any motor vehicle tion of repair or maintenance work; transporting Class 3 (flammable liqand uid), Class 4 (flammable solid), Class 5 (iv) For motor vehicles loaded with (oxidizing), Class 8 (corrosive). Class 2 Division 1.1, 1.2, or 1.3 (explosive), Class (gases), or Division 6.1 (poisonous) ma- 3 (flammable liquid), or Division 2.1 terials, is stopped for any cause other (flammable gas) materials, all sources than necessary traffic stops upon the of spark, flame or glowing heat within traveled portion of any highway, or a the area of enclosure (including any shoulder next thereto, the following reheating system drawing air therefrom) quirements shall be complied with durare extinguished, made inoperable or ing the period of such stop: rendered explosion-proof by a suitable (1) For motor vehicles other than method. Exception: Electrical equipcargo tank motor vehicles used for the ment on the vehicle, necessary to actransportation of Class 3 (flammable complish the maintenance function, liquid) or Division 2.1 (flammable gas) may remain operational. materials and not transporting Divi- (h) No repair with flame unless gas-free. sion 1.1, 1.2, or 1.3 (explosive) mate- No repair of a cargo tank used for the rials, warning devices must be set out transportation of any Class 3 (flamin the manner prescribed in $392.22 of mable liquid) or Division 6.1 (poisonous this title. liquid) material, or any compartment (2) For cargo tanks used for the thereof, or of any container for fuel of transportation of Class 3 (flammable whatever nature, may be repaired by liquid) or Division 2.1 (flammable gas) any method employing a flame, arc, or materials, whether loaded or empty, other means of welding, unless the and vehicles transporting Division 1.1, tank or compartment shall first have 1.2, or 1.3 (explosive) materials, warnbeen made gas-free. ing devices must be set out in the manner prescribed by § 392.25 of this title. [29 FR 18795, Dec. 29, 1964. Redesignated at 32 (g) Repair and maintenance of vehicles FR 5606, Apr. 5, 1967] containing certain hazardous materials-- EDITORIAL NOTE: For FEDERAL REGISTER ci- (1) General. No person may use heat, tations affecting $177.854, see the List of CFR flame or spark producing devices to re- Sections Affected which appears in the Findpair or maintain the cargo or fuel coning Aids section of the printed volume and on GPO Access. tainment system of a motor vehicle required to be placarded, other than COMBUSTIBLE, in accordance with Subpart E-Regulations Applying subpart F of part 172 of this subto Hazardous Material on chapter. As used in this section, "con- Motor Vehicles Carrying Pastainment system" includes all vehicle sengers for Hire components intended physically to contain cargo or fuel during loading or § 177.870 Regulations for passenger filling, transport, or unloading. carrying vehicles. (2) Repair and maintenance inside a (a) Vehicles transporting passengers building. No person may perform repair and property. In addition to the regulaor maintenance on a motor vehicle subtions in parts 170-189 of this subchapter ject to paragraph (g)(1) of this section the following requirements shall apply inside a building unless: to vehicles transporting passengers and (i) The motor vehicle's cargo and fuel property. containment systems are closed (ex- (b) No Class 1 (explosive) materials or cept as necessary to maintain or repair other hazardous materials on passengerthe vehicle's motor) and do not show carrying vehicles, exceptions. No hazany indication of leakage; ardous materials except small-arms (ii) A means is provided, and a person ammunition, emergency shipments of capable to operate the motor vehicle is drugs, chemicals and hospital supplies, available, to immediately remove the and the accompanying munitions of 823 Pt. 178 49 CFR Ch. I (10-1-06 Edition) war of the Departments of the Army, sion 2.3 (poisonous gas) material, or Navy, and Air Force of the United any paranitroaniline, in any amount, States Government, are authorized by in or on any bus while engaged in the parts 170-189 of this subchapter to be transportation of passengers; or any transported on motor vehicles carrying less dangerous Division 6.1 (poisonous) passengers for hire where other pracmaterial, which is other than a liquid, ticable means of transportation is in any amount exceeding an aggregate available. of 45 kg (99 pounds) gross weight in or (c) Class I (explosive) materials in pason any such bus. senger-carrying space forbidden. No Class (g) Class 7 (radioactive) materials. In 1 (explosive) material, except smalladdition to the limitations prescribed arms ammunition, may be carried in in paragraphs (b) and (e) of this secthe passenger-carrying space of any tion, no person may transport any motor vehicle transporting passengers Class 7 (radioactive) material requiring for hire. labels under $5172.436, 172.438, and (d) Hazardous materials on passenger 172.440 of this subchapter in or on any carrying vehicles; quantity. Where no motor vehicle carrying passengers for other practicable means of transporhire except where no other practicable tation is available the following artimeans of transportation is available. cles in the quantities as shown may be Packages of Class 7 (radioactive) matetransported in motor vehicles carrying rials must be stored only in the trunk passengers for hire in a space other or baggage compartment of the vehithan that provided for passengers: Not cle, and must not be stored in any comto exceed 45 kg (99 pounds) gross partment occupied by persons. Packweight of any or all of the kinds of ages of Class 7 (radioactive) materials Class 1 (explosive) materials permitted must be handled and placed in the vehito be transported by passenger-carcle as prescribed in § 177.842. rying aircraft or rail car may be transported on a motor vehicle transporting [29 FR 18795, Dec. 29, 1964. Redesignated at 32 FR 5606, Apr. 5, 1967] passengers: Provided, however, That samples of Class 1 (explosive) materials EDITORIAL NOTE: For FEDERAL REGISTER cifor laboratory examination, not to extations affecting $177.870 see the List of CFR ceed two samples, or a total of no more Sections Affected which appears in the Finding Aids section of the printed volume and than 100 detonators, Division 1.4 (exploon GPO Access. sive) materials at one time in a single motor vehicle, may be transported in a PART 178-SPECIFICATIONS FOR motor vehicle transporting passengers. (e) Articles other than Class 1 (explo- PACKAGINGS sive) materials on passenger-carrying vehicles. The gross weight of any given Sec. class of hazardous material other than 178.1 Purpose and scope. Class 1 (explosive) materials shall not 178.2 Applicability and responsibility. 178.3 Marking of packagings. exceed 45 kg (99 pounds), and the aggregate weight of all such other dangerous Subport A [Reserved] articles shall not exceed 225 kg (496 pounds). This provision does not apply Subpart B-Specifications for Inside to nontoxic, nonflammable refrig- Containers, and Linings erants, when such refrigerant is for 178.33 Specification 2P; inner nonrefillable servicing operations of a motor carrier metal receptacles. on whose motor vehicles the refrig- 178.33-1 Compliance. erant is used. A cylinder secured 178.33-2 Type and size. against shifting while in transit and 178.33-3 Inspection. not exceeding 113 kg (250 pounds) gross 178.33-4 Duties of inspector. weight may be transported. 178.33-5 Material. (f) Division 6.1 (poisonous) or Division 178.33-6 Manufacture. 178.33-7 Wall thickness. 2.3 (poisonous gas) materials on pas- 178.33-8 Tests. senger-carrying vehicles. No motor car- 178.33-9 Marking. rier may transport any extremely dan- 178.33a Specification 2Q: inner nonrefillable gerous Division 6.1 (poisonous) or Divimetal receptacles. 824 Pipeline and Hazardous Materials Safety Admin., DOT § 178.2 178.512 Standards for steel or aluminum APPENDIX A TO PART 178-SPECIFICATIONS FOR boxes. STEEL 178.513 Standards for boxes of natural wood. APPENDIX B TO PART 178-ALTERNATIVE 178.514 Standards for plywood boxes. LEAKPROOFNESS TEST METHODS 178.515 Standards for reconstituted wood APPENDIX C TO PART 178-NOMINAL AND MINboxes. IMUM THICKNESSES OF STEEL DRUMS AND 178.516 Standards for fiberboard boxes. JERRICANS 178.517 Standards for plastic boxes. 178.518 Standards for woven plastic bags. AUTHORITY: 49 U.S.C. 5101-5127; 49 CFR 1.53. 178.519 Standards for plastic film bags. 178.520 Standards for textile bags. § 178.1 Purpose and scope. 178.521 Standards for paper bags. This part prescribes the manufac- 178.522 Standards for composite packagings with inner plastic receptacles. turing and testing specifications for 178.523 Standards for composite packagings packaging and containers used for the with inner glass, porcelain. or stoneware transportation of hazardous materials receptacles. in commerce. Subport M-Testing of Non-bulk [Amdt. 178-40. 42 FR 2689, Jan. 13, 1977. Redes- Packagings and Packages ignated by Amdt. 178-97, 55 FR 52715, Dec. 21. 1990] 178.600 Purpose and scope. 178.601 General requirements. § 178.2 Applicability and responsi- 178.602 Preparation of packagings and packbility. ages for testing. (a) Applicability. (1) The requirements 178.603 Drop test. 178.604 Leakproofness test. of this part apply to packagings manu- 178.605 Hydrostatic pressure test. factured- 178.606 Stacking test. (i) To a DOT specification, regardless 178.607 Cooperage test for bung-type wooden of country of manufacture; or barrels. (ii) To a UN standard, for packagings 178.608 Vibration standard. manufactured within the United 178.609 Test requirements for packagings for States. For UN standard packagings infectious substances. manufactured outside the United Subport N-IBC Performance-Oriented States, see 173.24(d)(2) of this sub- Standards chapter. For UN standard packagings for which standards are not prescribed 178.700 Purpose, scope and definitions. in this part, see $178.3(b). 178.702 IBC codes. (2) A manufacturer of a packaging 178.703 Marking of IBCs. 178.704 General IBC standards. subject to the requirements of this part 178.705 Standards for metal IBCs. is primarily responsible for compliance 178.706 Standards for rigid plastic IBCs. with the requirements of this part. 178.707 Standards for composite IBCs. However, any person who performs a 178.708 Standards for fiberboard IBCs. function prescribed in this part shall 178.709 Standards for wooden IBCs. perform that function in accordance 178.710 Standards for flexible intermediate with this part. bulk containers. (b) Specification markings. When this Subpart O-Testing of IBCs part requires that a packaging be marked with a DOT specification or UN 178.800 Purpose and scope. standard marking, marking of the 178.801 General requirements. packaging with the appropriate DOT or 178.802 Preparation of fiberboard IBCs for UN markings is the certification thattesting. 178.803 Testing and certification of IBCs. (1) Except as otherwise provided in 178.810 Drop test. this section, all requirements of the 178.811 Bottom lift test. DOT specification or UN standard, in- 178.812 Top lift test. cluding performance tests, are met; 178.813 Leakproofness test. and 178.814 Hydrostatic pressure test. (2) All functions performed by, or on 178.815 Stacking test. behalf of, the person whose name or 178.816 Topple test. 178.817 Righting test. symbol appears as part of the marking 178.818 Tear test. conform to requirements specified in 178.819 Vibration test. this part. 827 § 178.3 49 CFR Ch. I (10-1-06 Edition) (c) Notification. Except as specifically the packaging manufacturer or approvided in §§ 178.337-18 and 178.345-10 of proval agency. this part, the manufacturer or other (f) No packaging may be manufacperson certifying compliance with the tured or marked to a packaging specirequirements of this part, and each fication that was in effect on Sepsubsequent distributor of that packtember 30, 1991, and that was removed aging shallfrom this part 178 by a rule published (1) Notify in writing each person to in the FEDERAL REGISTER on December whom that packaging is transferred- 21, 1990 and effective October 1. 1991. (i) Of all requirements in this part not met at the time of transfer, and [Amdt. 178-97, 55 FR 52715, Dec. 21, 1990; 56 FR (ii) With information specifying the 66284, Dec. 20, 1991, as amended by Amdt. No. type(s) and dimensions of the closures, 178-106, 59 FR 67519, Dec. 29, 1994; Amdt. 178- 117, 62 FR 14338, Mar. 26, 1997; 68 FR 45041, including gaskets and any other com- July 31, 2003; 69 FR 34612, June 22, 2004] ponents needed to ensure that the packaging is capable of successfully § 178.3 Marking of packagings. passing the applicable performance tests. This information must include (a) Each packaging represented as any procedures to be followed, includmanufactured to a DOT specification or a UN standard must be marked on a ing closure instructions for inner packagings and receptacles, to effectively non-removable component of the packassemble and close the packaging for aging with specification markings conthe purpose of preventing leakage in forming to the applicable specification, transportation. For packagings sold or and with the following: represented as being in conformance (1) In an unobstructed area, with letwith the requirements of this subters, and numerals identifying the chapter applicable to transportation by standards or specification (e.g. UN 1A1, aircraft, this information must include DOT 4B240ET, etc.). relevant guidance to ensure that the (2) Unless otherwise specified in this packaging, as prepared for transporpart, with the name and address or tation, will withstand the pressure difsymbol of the packaging manufacturer ferential requirements in " 173.27 of or, where specifically authorized, the this subchapter. symbol of the approval agency certi- (2) Retain copies of each written nofying compliance with a UN standard. tification for at least one year from Symbols, if used, must be registered date of issuance; and with the Associate Administrator. Du- (3) Make copies of all written notifiplicative symbols are not authorized. cations available for inspection by a (3) The markings must be stamped, representative of the Department. embossed, burned, printed or otherwise (d) Except as provided in paragraph marked on the packaging to provide (c) of this section, a packaging not conadequate accessibility. permanency, forming to the applicable specificacontrast, and legibility so as to be tions or standards in this part may not readily apparent and understood. be marked to indicate such conform- (4) Unless otherwise specified, letters ance. and numerals must be at least 12.0 mm (e) Definitions. For the purpose of this (0.47 inches) in height except that for partpackagings of less than or equal to 30 L Manufacturer means the person whose (7.9 gallons) capacity for liquids or 30 name and address or symbol appears as kg (66 pounds) capacity for solids the part of the specification markings reheight must be at least 6.0 mm (0.2 quired by this part or, for a packaging inches). For packagings having a camarked with the symbol of an approval pacity of 5 L (1 gallon) or 5 kg (11 agency, the person on whose behalf the pounds) or less, letters and numerals approval agency certifies the packmust be of an appropriate size. aging. (5) For packages with a gross mass of Specification markings mean the packmore than 30 kg (66 pounds), the markaging identification markings required ings or a duplicate thereof must appear by this part including, where applicaon the top or on a side of the packble, the name and address or symbol of aging. 828 Pipeline and Hazardous Materials Safety Admin., DOT § 178.33-5 (b) A UN standard packaging for marking or certification, or a third which the UN standard is set forth in party tester. this part may be marked with the [Amdt. 178-97, 55 FR 52716, Dec. 21, 1990; 56 FR United Nations symbol and other speci- 66284, Dec. 20, 1991, as amended by Amdt. No. fication markings only if it fully con- 178-106. 59 FR 67519, Dec. 29, 1994; Amdt. 178- forms to the requirements of this part. 113, 61 FR 21102, May 9, 1996: 65 FR 50462, Aug. A UN standard packaging for which the 18, 2000; 66 FR 45386, Aug. 28, 2001; 67 FR 61015, UN standard is not set forth in this Sept. 27, 2002: 68 FR 75748, Dec. 31, 2003; 70 FR 73166, Dec. 9, 2005] part may be marked with the United Nations symbol and other specification markings for that standard as provided Subpart A [Reserved] in the ICAO Technical Instructions or the IMDG Code subject to the following Subpart B-Specifications for conditions: Inside Containers, and Linings (1) The U.S. manufacturer must establish that the packaging conforms to SOURCE: 29 FR 18823, Dec. 29, 1964, unless the applicable provisions of the ICAO otherwise noted. Redesignated at 32 FR 5606, Technical Instructions (IBR, see § 171.7 Apr. 5, 1967. of this subchapter) or the IMDG Code § 178.33 Specification 2P; inner non- (IBR, see $ 171.7 of this subchapter), rerefillable metal receptacles. spectively. (2) If an indication of the name of the § 178.33-1 Compliance. manufacturer or other identification of (a) Required in all details. the packaging as specified by the com- (b) [Reserved] petent authority is required, the name and address or symbol of the manufac- § 178.33-2 Type and size. turer or the approval agency certifying (a) Single-trip inside containers. compliance with the UN standard must Must be seamless, or with seams, weldbe entered. Symbols, if used, must be ed, soldered, brazed, double seamed, or registered with the Associate Adminisswedged. trator. (b) The maximum capacity of con- (3) The letters "USA" must be used tainers in this class shall not exceed to indicate the State authorizing the one liter (61.0 cubic inches). The maxallocation of the specification marks if imum inside diameter shall not exceed the packaging is manufactured in the 3 inches. United States. [29 FR 18813, Dec. 29, 1964, as amended by (c) Where a packaging conforms to Order 71, 31 FR 9074, July 1, 1966. Redesigmore than one UN standard or DOT nated at 32 FR 5606, Apr. 5, 1967, and amended specification, the packaging may bear by Amdt. 178-101, 58 FR 50237, Sept. 24, 1993; more than one marking, provided the 66 FR 45386, Aug. 28, 2001] packaging meets all the requirements § 178.33-3 Inspection. of each standard or specification. Where more than one marking appears (a) By competent inspector. (b) [Reserved] on a packaging, each marking must appear in its entirety. § 178.33-4 Duties of inspector. (d) No person may mark or otherwise (a) To inspect material and comcertify a packaging or container as pleted containers and witness tests, meeting the requirements of a manuand to reject defective materials or facturing special permit unless that containers. person is the holder of or a party to (b) [Reserved] that special permit, an agent of the holder or party for the purpose of § 178.33-5 Material. (a) Uniform quality steel plate such as black plate, electro-tin plate, hot dipped tin plate, tern plate or other commercially accepted can making 829 § 178.33-6 49 CFR Ch. I (10-1-06 Edition) plate; or nonferrous metal of uniform like material, size, design construcdrawing quality. tion, finish, and quality. (b) Material with seams, cracks, lam- [Order 71. 31 FR 9074, July 1, 1966. Redesiginations or other injurious defects not nated at 32 FR 5606, Apr. 5, 1967, as amended authorized. by 66 FR 45387. Aug. 28, 2001) § 178.33-6 Manufacture. § 178.33-9 Marking. (a) By appliances and methods that (a) By means of printing, will assure uniformity of completed lithographing, embossing, or stamping, containers; dirt and scale to be reeach container must be marked to moved as necessary; no defect acceptshow: able that is likely to weaken the fin- (1) DOT-2P. ished container appreciably; reason- (2) Name or symbol of person making ably smooth and uniform surface finish the mark specified in paragraph (a)(1) of this section. Symbol, if used, must required. be registered with the Associate Ad- (b) Seams when used must be as folministrator. lows: (b) [Reserved] (1) Circumferential seams: By welding, swedging, brazing, soldering, or [Amdt. 178-40. 41 FR 38181, Sept. 9, 1976, as double seaming. amended by Amdt. 178-97, 56 FR 66287, Dec. 20, 1991: 66 FR 45386. Aug. 28, 2001] (2) Side seams: By welding, brazing, or soldering. § 178.33a Specification 2Q; inner non- (c) Ends: The ends shall be of presrefillable metal receptacles. sure design. § 178.33a-1 Compliance. [29 FR 18823, Dec. 29, 1964, as amended by Order 71, 31 FR 9074, July 1, 1966. Redesig- (a) Required in all details. nated at 32 FR 5606, Apr. 5. 1967] (b) [Reserved] [Order 71, 31 FR 9074, July 1, 1966. Redesig- § 178.33-7 Wall thickness. nated at 32 FR 5606, Apr. 5, 1967] (a) The minimum wall thickness for any container shall be 0.007 inch. § 178.33a-2 Type and size. (b) [Reserved] (a) Single-trip inside containers. Must be seamless, or with seams weld- [Order 71. 31 FR 9074, July 1, 1966. Redesiged, soldered, brazed, double seamed, or nated at 32 FR 5606, Apr. 5, 1967] swedged. $ 178.33-8 Tests. (b) The maximum capacity of containers in this class shall not exceed 1 (a) One out of each lot of 25,000 con- L (61.0 cubic inches). The maximum intainers or less, successively produced side diameter shall not exceed 3 inches. per day shall be pressure tested to destruction and must not burst below 240 [Order 71, 31 FR 9074, July 1. 1966. Redesignated at 32 FR 5606, Apr. 5. 1967, and amended psig gauge pressure. The container by Amdt. 178-43, 42 FR 42208, Aug. 22, 1977: tested shall be complete with end as- Amdt. 178-101, 58 FR 50237. Sept. 24, 1993; 66 sembled. FR 45387, Aug. 28, 2001] (b) Each such 25,000 containers or less, successively produced per day, § 178.33a-3 Inspection. shall constitute a lot and if the test (a) By competent inspector. container shall fail, the lot shall be re- (b) [Reserved] jected or ten additional containers may [Order 71, 31 FR 9074. July 1, 1966. Redesigbe selected at random and subjected to nated at 32 FR 5606, Apr. 5. 1967] the test under which failure occurred. These containers shall be complete § 178.33a-4 Duties of inspector. with ends assembled. Should any of the (a) To inspect material and comten containers thus tested fail, the enpleted containers and witness tests, tire lot must be rejected. All conand to reject defective materials or tainers constituting a lot shall be of containers. 830 Pipeline and Hazardous Materials Safety Admin., DOT § 178.35 (b) [Reserved] be selected at random and subjected to the test under which failure occurred. [Order 71, 31 FR 9074, July 1, 1966. Redesig- These containers shall be complete nated at 32 FR 5606, Apr. 5, 1967] with ends assembled. Should any of the § 178.33a-5 Material. ten containers thus tested fall, the entire lot must be rejected. All con- (a) Uniform quality steel plate such as black plate, electrotin plate, hot tainers constituting a lot shall be of dipped tinplate, ternplate or other like material, size, design, construccommercially accepted can making tion, finish and quality. plate; or nonferrous metal of uniform [Order 71, 31 FR 9074, July 1, 1966. Redesigdrawing quality. nated at 32 FR 5606, Apr. 5, 1967. as amended (b) Material with seams, cracks, lamby 66 FR 45387, Aug. 28, 2001] inations or other injurious defects not authorized. § 178.33a-9 Marking. [Order 71, 31 FR 9074, July 1, 1966. Redesig- (a) By means of printing, nated at 32 FR 5606, Apr. 5, 1967] lithographing, embossing, or stamping, each container must be marked to § 178.33a-6 Manufacture. show: (a) By appliances and methods that (1) DOT-2Q. will assure uniformity of completed (2) Name or symbol of person making containers; dirt and scale to be rethe mark specified in paragraph (a)(1) moved as necessary; no defect acceptof this section. Symbol, if used, must able that is likely to weaken the finbe registered with the Associate Adished container appreciably; reasonministrator. ably smooth and uniform surface finish (b) [Reserved] required. [Amdt. 178-40, 41 FR 38181, Sept. 9, 1976, as (b) Seams when used must be as folamended by Amdt. 178-97, 56 FR 66287, Dec. lows: 20, 1991; 66 FR 45386, Aug. 28, 2001] (1) Circumferential seams. By welding, swedging, brazing, soldering. or Subpart C-Specifications for double seaming. Cylinders (2) Side seams. By welding, brazing or soldering. § 178.35 General requirements for (c) Ends. The ends shall be of presspecification cylinders. sure design. (a) Compliance. Compliance with the [Order 71, 31 FR 9074, July 1, 1966. Redesigrequirements of this subpart is renated at 32 FR 5606, Apr. 5, 1967] quired in all details. (b) Inspections and analyses. Chemical § 178.33a-7 Wall thickness. analyses and tests required by this sub- (a) The minimum wall thickness for chapter must be made within the any container shall be 0.008 inch. United States, unless otherwise ap- (b) [Reserved] proved in writing by the Associate Ad- [Order 71, 31 FR 9074, July 1, 1966. Redesigministrator, in accordance with subnated at 32 FR 5606, Apr. 5, 1967] part I of part 107 of this chapter. Inspections and verification must be per- § 178.33a-8 Tests. formed by- (a) One out of each lot of 25,000 con- (1) An independent inspection agency tainers or less, successively produced approved in writing by the Associate per day, shall be pressure tested to de- Administrator, in accordance with substruction and must not burst below 270 part I of part 107 of this chapter; or psig gauge pressure. The container (2) For DOT Specifications 3B, 3BN, tested shall be complete with end as- 3E, 4B, 4BA, 4D (water capacity less sembled. than 1,100 cubic inches), 4B240ET. (b) Each such 25,000 containers or 4AA480, 4L, 8, 8AL, 4BW, 39 (marked less, successively produced per day, service pressure 900 p.s.i.g. or lower) shall constitute a lot and if the test and 4E manufactured in the United container shall fail, the lot shall be re- States, a competent inspector of the jected or ten additional containers may manufacturer. 831 § 178.35 49 CFR Ch. I (10-1-06 Edition) (c) Duties of Inspector. The inspector (d) Defects and attachments. Cylinders shall determine that each cylinder must conform to the following: made is in conformance with the appli- (1) A cylinder may not be constructed cable specification. Except as otherof material with seams, cracks or lamwise specified in the applicable speciinations, or other injurious defects. fication, the inspector shall perform (2) Metal attachments to cylinders the following: must have rounded or chamfered cor- (1) Inspect all material and reject ners or must be protected in such a any not meeting applicable requiremanner as to prevent the likelihood of ments. For cylinders made by the bilcausing puncture or damage to other let-piercing process, billets must be inhazardous materials packages. This respected and shown to be free from pipe, quirement applies to anything tempocracks, excessive segregation and other rarily or permanently attached to the injurious defects after parting or, when cylinder, such as metal skids. applicable, after nick and cold break. (e) Safety devices. Pressure relief de- (2) Verify the material of construcvices and protection for valves, safety tion meets the requirements of the apdevices, and other connections, if applicable specification byplied, must be as required or author- (i) Making a chemical analysis of ized by the appropriate specification, each heat of material: and as required in $173.301 of this sub- (ii) Obtaining a certified chemical chapter. analysis from the material manufac- (f) Markings. Markings on a DOT turer for each heat of material (a ladle Specification cylinder must conform to analysis is acceptable); or applicable requirements. (iii) If an analysis is not provided for (1) Each cylinder must be marked each heat of material by the material with the following information: manufacturer, by making a check anal- (i) The DOT specification marking ysis of a sample from each coil, sheet, must appear first, followed immeor tube. diately by the service pressure. For ex- (3) Verify compliance of cylinders ample, DOT-3A1800. with the applicable specification by- (ii) The serial number must be placed (i) Verifying identification of matejust below or immediately following rial is proper; the DOT specification marking. (ii) Inspecting the inside of the cyl- (iii) A symbol (letters) must be inder before closing in ends; placed just below, immediately before (iii) Verifying that the heat treator following the serial number. Other ment is proper; variations in sequence of markings are (iv) Obtaining samples for all tests authorized only when necessitated by a and check chemical analyses (NOTE: lack of space. The symbol and numbers must be those of the manufacturer. Recommended locations for test specimens taken from welded cylinders are The symbol must be registered with depicted in Figures 1 through 5 in Apthe Associate Administrator: duplicapendix C to this subpart for the specific tions are not authorized. construction design.); (iv) The inspector's official mark and (v) Witnessing all tests; date of test (such as 5-95 for May 1995) (vi) Verify threads by gauge; must be placed near the serial number. (vii) Reporting volumetric capacity This information must be placed so and tare weight (see report form) and that dates of subsequent tests can be minimum thickness of wall noted; and easily added. An example of the mark- (viii) Verifying that each cylinder is ings prescribed in this paragraph (f)(1) is as follows: marked in accordance with the applicable specification. DOT-3A1800 (4) Furnish complete test reports re- 1234 quired by this subpart to the maker of XY the cylinder and, upon request, to the AB 5-95 purchaser. The test report must be re- Or; tained by the inspector for fifteen DOT-3A1800-1234-XY years from the original test date of the AB 5-95 cylinder. Where: 832 Pipeline and Hazardous Materials Safety Admin., DOT $ 178.36 DOT-3A = specification number § 178.36 Specification 3A and 3AX 1800 = service pressure seamless steel cylinders. 1234 = serial number XY - symbol of manufacturer (a) Type size and service pressure. In AB - inspector's mark addition to the requirements of § 178.35, 5-95 = date of test cylinders must conform to the following: (2) Additional required marking must (1) A DOT-3A cylinder is a seamless be applied to the cylinder as follows: steel cylinder with a water capacity (i) The word "spun" or "plug" must (nominal) not over 1,000 pounds and a be placed near the DOT specification service pressure of at least 150 psig. marking when an end closure in the (2) A DOT-3AX is a seamless stainless finished cylinder has been welded by steel cylinder with a water capacity the spinning process, or effected by not less than 1,000 pounds and a service plugging. pressure of at least 500 psig, con- (ii) As prescribed in specification 3HT forming to the following requirements: ($178.44) or 3T (§ 178.45), if applicable. (i) Assuming the cylinder is to be (3) Marking exceptions. A DOT 3E cylsupported horizontally at its two ends inder is not required to be marked with only and to be uniformly loaded over an inspector's mark or a serial number. its entire length consisting of the (4) Unless otherwise specified in the weight per unit of length of the applicable specification, the markings straight cylindrical portion filled with on each cylinder must be stamped water and compressed to the specified plainly and permanently on the shoultest pressure; the sum of two times the der, top head, or neck. maximum tensile stress in the bottom (5) The size of each marking must be fibers due to bending, plus that in the at least 0.25 inch or as space permits. same fibers (longitudinal stress), due to (6) Other markings are authorized hydrostatic test may not exceed 80 perprovided they are made in low stress cent of the minimum yield strength of areas other than the side wall and are the steel at such maximum stress. Wall not of a size and depth that will create thickness must be increased when necharmful stress concentrations. Such essary to meet the requirement. marks may not conflict with any DOT (ii) To calculate the maximum longirequired markings. tudinal tensile stress due to bending, (g) Inspector's report. Each inspector the following formula must be used: shall prepare a report containing, at a S=Mc/I minimum, the applicable information listed in CGA Pamphlet C-11 (IBR, see (iii) To calculate the maximum lon- § 171.7 of this subchapter) or, until Ocgitudinal tensile stress due to hydrotober 1, 1997, in accordance with the apstatic test pressure, the following forplicable test report requirements of mula must be used: this subchapter in effect on September S = A, P/A₂ 30, 1996. Any additional information or markings that are required by the apwhere: plicable specification must be shown S = tensile stress-p.s.i.; on the test report. The signature of the M = bending moment-inch pounds-(w12)/8: inspector on the reports certifies that W = weight per inch of cylinder filled with the processes of manufacture and heat water; treatment of cylinders were observed 1 = length of cylinder-inches; and found satisfactory. C = radius (D)/(2) of cylinder-inches; (h) Report retention. The manufac- I = moment of inertia-0.04909 (D'-d4) inches turer of the cylinders shall retain the fourth; reports required by this subpart for 15 D = outside diameter-Inches; years from the original test date of the d = inside diameter-inches; cylinder. A, = internal area in cross section of cylinder-square inches; [Amdt. 178-114, 61 FR 25942. May 23, 1996, as A2 - area of metal in cross section of cylamended at 66 FR 45185. Aug. 28, 2001; 67 FR inder-square inches; 51652. Aug. 8, 2002; 68 FR 75748, Dec. 31. 2003] P=hydrostatic test pressure-psig. 833 § 178.36 49 CFR Ch. I (10-1-06 Edition) (b) Steel. Open-hearth or electric steel stress calculation must be made by of uniform quality must be used. Conusing the following formula: tent percent may not exceed the fol- S = lowing: Carbon, 0.55; phosphorous, 0.045; sulphur, 0.050. Where: (c) Identification of material. Material S - wall stress in psi; must be identified by any suitable P = minimum test pressure prescribed for method, except that plates and billets water jacket test or 450 psig whichever is for hot-drawn cylinders must be the greater; marked with the heat number. D = outside diameter in inches; (d) Manufacture. Cylinders must be d - inside diameter in inches. manufactured using equipment and (g) Heat treatment. The completed cylprocesses adequate to ensure that each inder must be uniformly and properly cylinder produced conforms to the reheat-treated prior to tests. quirements of this subpart. No fissure (h) Openings in cylinders and connecor other defect is permitted that is tions (valves, fuse plugs, etc.) for those likely to weaken the finished cylinder openings. Threads are required on openappreciably. A reasonably smooth and ings. uniform surface finish is required. If (1) Threads must be clean cut, even, not originally free from such defects, without checks, and to gauge. the surface may be machined or other- (2) Taper threads, when used, must be wise treated to eliminate these defects. of length not less than as specified for The thickness of the bottoms of cyl- American Standard taper pipe threads. inders welded or formed by spinning is, (3) Straight threads having at least 6 under no condition, to be less than two engaged threads are authorized. times the minimum wall thickness of Straight threads must have a tight fit the cylindrical shell; such bottom and calculated shear strength of at thicknesses must be measured within least 10 times the test pressure of the an area bounded by a line representing cylinder. Gaskets, adequate to prevent the points of contact between the cylleakage, are required. inder and floor when the cylinder is in (i) Hydrostatic test. Each cylinder a vertical position. must successfully withstand a hydro- (e) Welding or brazing. Welding or static test, as follows: brazing for any purpose whatsoever is (1) The test must be by water-jacket, prohibited except as follows: or other suitable methods, operated so (1) Welding or brazing is authorized as to obtain accurate data. The presfor the attachment of neckrings and sure gauge must permit reading to an footrings which are non-pressure parts accuracy of 1 percent. The expansion and only to the tops and bottoms of gauge must permit reading of total excylinders having a service pressure of pansion to an accuracy of either 1 per- 500 psig or less. Cylinders, neckrings. cent or 0.1 cubic centimeter. and footrings must be made of weldable (2) Pressure must be maintained for steel, the carbon content of which may at least 30 seconds and sufficiently not exceed 0.25 percent except in the longer to ensure complete expansion. case of 4130X steel which may be used Any internal pressure applied after with proper welding procedures. heat-treatment and previous to the of- (2) As permitted in paragraph (d) of ficial test may not exceed 90 percent of this section. the test pressure. If, due to failure of (3) Cylinders used solely in anhythe test apparatus the test pressure drous ammonia service may have a 1/2 cannot be maintained the test may be inch diameter bar welded within their repeated at a pressure increased by 10 concave bottoms. percent or 100 psig. whichever is the (f) Wall thickness. For cylinders with lower. service pressure less than 900 pounds, (3) Permanent, volumetric expansion the wall stress may not exceed 24,000 may not exceed 10 percent of the total psig. A minimum wall thickness of volumetric expansion at test pressure. 0.100 inch is required for any cylinder (4) Each cylinder must be tested to at over 5 inches outside diameter. Wall least 5/3 times service pressure. 834 Pipeline and Hazardous Materials Safety Admin., DOT $ 178.36 (j) Flattening test. A flattening test (i) The yield strength must be determust be performed on one cylinder mined by either the "offset" method or taken at random out of each lot of 200 the "extension under load" method as or less, by placing the cylinder between prescribed in ASTM E 8 (IBR, see $171.7 wedge shaped knife edges having a 60° of this subchapter). included angle, rounded to ½-inch ra- (ii) In using the "extension under dius. The longitudinal axis of the cylload" method, the total strain (or "exinder must be at a 90-degree angle to tension under load") corresponding to knife edges during the test. For lots of the stress at which the 0.2-percent per- 30 or less, flattening tests are authormanent strain occurs may be deterized to be made on a ring at least 8 mined with sufficient accuracy by calinches long cut from each cylinder and culating the elastic extension of the subjected to same heat treatment as gauge length under appropriate load the finished cylinder. and adding thereto 0.2 percent of the (k) Physical test. A physical test must gauge length. Elastic extension calbe conducted to determine yield culations must be based on an elastic strength, tensile strength, elongation, modulus of 30,000,000. In the event of and reduction of area of material as controversy the entire stress-strain follows: diagram must be plotted and the yield (1) The test is required on 2 specistrength determined from the 0.2 permens cut from 1 cylinder taken at rancent offset. dom out of each lot of 200 or less. For lots of 30 or less, physical tests are au- (iii) For the purpose of strain measurement, the initial strain must be set thorized to be made on a ring at least 8 inches long cut from each cylinder while the specimen is under a stress of and subjected to same heat treatment 12,000 psig and the strain indicator as the finished cylinder. reading must be set at the calculated (2) Specimens must conform to the corresponding strain. following: (iv) Cross-head speed of the testing (i) Gauge length of 8 inches with a machine may not exceed 1/8 inch per width of not over 1½ inches, a gauge minute during yield strength deterlength of 2 inches with a width of not mination. over 1½ inches, or a gauge length of at (1) Acceptable results for physical and least 24 times thickness with width not flattening tests. Either of the following over 6 times thickness is authorized is an acceptable result: when cylinder wall is not over 3/16 inch (1) An elongation at least 40 percent thick. for a 2-inch gauge length or at least 20 (ii) The specimen, exclusive of grip percent in other cases and yield ends, may not be flattened. Grip ends strength not over 73 percent of tensile may be flattened to within 1 inch of strength. In this instance, the flateach end of the reduced section. tening test is not required. (iii) When size of cylinder does not (2) An elongation at least 20 percent permit securing straight specimens, for a 2-inch gauge length or 10 percent the specimens may be taken in any loin other cases and a yield strength not cation or direction and may be over 73 percent of tensile strength. In straightened or flattened cold, by presthis instance, the flattening test is resure only, not by blows. When speciquired, without cracking, to 6 times mens are so taken and prepared, the inthe wall thickness. spector's report must show in connec- (m) Leakage test. All spun cylinders tion with record of physical tests deand plugged cylinders must be tested tailed information in regard to such for leakage by gas or air pressure after specimens. the bottom has been cleaned and is free (iv) Heating of a specimen for any from all moisture subject to the folpurpose is not authorized. lowing conditions and limitations: (3) The yield strength in tension (1) Pressure, approximately the same must be the stress corresponding to a as but no less than service pressure, permanent strain of 0.2 percent of the must be applied to one side of the flngauge length. The following conditions ished bottom over an area of at least apply: 1/16 of the total area of the bottom but 835 $ 178.37 49 CFR Ch. I (10-1-06 Edition) not less than 3/4 inch in diameter, inonly and to be uniformly loaded over cluding the closure, for at least 1 its entire length consisting of the minute, during which time the other weight per unit of length of the side of the bottom exposed to pressure straight cylindrical portion filled with must be covered with water and closely water and compressed to the specified examined for indications of leakage. test pressure: the sum of two times the Except as provided in paragraph (n) of maximum tensile stress in the bottom this section, a cylinder that is leaking fibers due to bending, plus that in the must be rejected. same fibers (longitudinal stress). due to (2) A spun cylinder is one in which an hydrostatic test pressure may not exend closure in the finished cylinder has ceed 80 percent of the minimum yield been welded by the spinning process. strength of the steel at such maximum (3) A plugged cylinder is one in which stress. Wall thickness must be in- a permanent closure in the bottom of a creased when necessary to meet the Γe- finished cylinder has been effected by a quirement. plug. (ii) To calculate the maximum ten- (4) As a safety precaution, if the sile stress due to bending, the following manufacturer elects to make this test formula must be used: before the hydrostatic test, the manu- S - Mc/I facturer should design the test apparatus so that the pressure is applied to (iii) To calculate the maximum lonthe smallest area practicable, around gitudinal tensile stress due to hydrothe point of closure, and so as to use static test pressure, the following forthe smallest possible volume of air or mula must be used: gas. S = A1P/A² (n) Rejected cylinders. Reheat treat- Where: ment is authorized for rejected cylinders. Subsequent thereto, cylinders S = tensile stress-p.s.i.; M = bending moment-inch pounds (w12)/8; must pass all prescribed tests to be ac- W = weight per inch of cylinder filled with ceptable. Repair by welding or spinning water; is not authorized. Spun cylinders re- 1 = length of cylinder-inches; jected under the provisions of para- C = radius (D)/(2) of cylinder-inches; graph (m) of this section may be re- I = moment of inertia-0.04909 (D4-d4) inches moved from the spun cylinder category fourth: D = outside diameter-inches; by drilling to remove defective mate- d = inside diameter-inches; rial. tapping and plugging. A' = internal area in cross section of cyl- [Amdt. 178-114, 61 FR 25942, May 23, 1996, as inder-square inches; amended at 62 FR 51561, Oct. 1, 1997: 66 FR A2 = area of metal in cross section of cyl- 45185, 45386-45387, Aug. 28, 2001: 67 FR 51652, inder-square inches; Aug. 8, 2002; 68 FR 75748, Dec. 31, 2003] P = hydrostatic test pressure-psig. (b) Authorized steel. Open-hearth, § 178.37 Specification 3AA and 3AAX basic oxygen, or electric steel of uniseamless steel cylinders. form quality must be used. A heat of (a) Type, size and service pressure. In steel made under the specifications in addition to the requirements of $178.35, table 1 of this paragraph (b), check cylinders must conform to the folchemical analysis of which is slightly lowing: out of the specified range, is accept- (1) A DOT-3AA cylinder is a seamless able, if satisfactory in all other resteel cylinder with a water capacity spects, provided the tolerances shown (nominal) of not over 1,000 pounds and in table 2 of this paragraph (b) are not a service pressure of at least 150 psig. exceeded. When a carbon-boron steel is (2) A DOT-3AAX cylinder is a seamused, a hardenability test must be perless steel cylinder with a water capacformed on the first and last ingot of ity of not less than 1,000 pounds and a each heat of steel. The results of this service pressure of at least 500 psig. test must be recorded on the Record of conforming to the following require- Chemical Analysis of Material for Cylments: inders required by $178.35. This hard- (i) Assuming the cylinder is to be ness test must be made 5/16-inch from supported horizontally at its two ends the quenched end of the Jominy quench 836 Pipeline and Hazardous Materials Safety Admin., DOT § 178.37 bar and the hardness must be at least lowing chemical analyses are author- Rc 33 and no more than Rc 53. The folized: TABLE 1-AUTHORIZED MATERIALS 4130X (per- NE-8630 (per- Inter- mediate 9115 (percent) 9125 (percent) Carbon-boron Designation cent) (see Note cent) (see Note 1) (see Note 1) (see Note 1) (percent) manganese 1) (percent) Carbon 0.25/0.35 0.28/0.33 0.10/0.20 0.20/0.30 0.27-0.37 0.40 max. Manganese 0.40/0.90 0.70/0.90 0.50/0.75 0.50/0.75 0.80-1.40 1.35/1.65. Phosphorus 0.04 max 0.04 max 0.04 max 0.04 max 0.035 max 0.04 max. Sulfur 0.05 max 0.04 max 0.04 max 0.04 max 0.045 max 0.05 max. Silicon 0.15/0.35 0.20/0.35 0.60/0.90 0.60/0.90 0.3 max. 0.10/0.30. Chromium 0.80/1.10 0.40/0.60 0.50/0.65 0.50/0.65. Molybdenum 0.15/0.25 0.15/0.25 Zirconlum 0.05/0.15 0.05/0.15 Nickel 0.40/0.70. Boron 0.0005/0.003. NOTE 1: This designation may not be restrictive and the commercial steel is limited in analysis as shown in this table. TABLE 2-CHECK ANALYSIS TOLERANCES Tolerance (percent) over the maximum limit or Limit or maximum specified under the minimum limit Element (percent) Under min- Over maximum limit imum limit Carbon To 0.15 incl 0.02 0.03 Over 0.15 to 0.40 incl .03 .04 Manganese To 0.60 incl .03 .03 Over 0.60 to 1.15 incl 0.04 0.04 Over 1.15 to 2.50 incl 0.05 0.05 Phosphorus All ranges .01 Sulphur All ranges .01 Silicon To 0.30 incl .02 .03 Over 0.30 to 1.00 incl .05 .05 Nickel To 1.00 Incl .03 .03 Chromium To 0.90 incl .03 .03 0.90 to 2.90 incl .05 .05 Molybdenum To 0.20 incl .01 .01 Over 0.20 to 0.40 .02 .02 Zirconium All ranges .01 .05 1 Rephosphorized steels not subject to check analysis for phosphorus. (c) Identification of material. Material times the minimum wall thickness of must be identified by any suitable the cylindrical shell: such bottom method except that plates and billets thicknesses must be measured within for hot-drawn cylinders must be an area bounded by a line representing marked with the heat number. the points of contact between the cyl- (d) Manufacture. Cylinders must be inder and floor when the cylinder is in manufactured using equipment and a vertical position. processes adequate to ensure that each (e) Welding or brazing. Welding or cylinder produced conforms to the rebrazing for any purpose whatsoever is quirements of this subpart. No fissure prohibited except as follows: or other defects is permitted that is (1) Welding or brazing is authorized likely to weaken the finished cylinder for the attachment of neckrings and appreciably. A reasonably smooth and footrings which are non-pressure parts, uniform surface finish is required. If and only to the tops and bottoms of not originally free from such defects, cylinders having a service pressure of the surface may be machined or other- 500 psig or less. Cylinders, neckrings, wise treated to eliminate these defects. and footrings must be made of weldable The thickness of the bottoms of cylsteel, the carbon content of which may inders welded or formed by spinning is, not exceed 0.25 percent except in the under no condition, to be less than two 837 § 178.37 49 CFR Ch. I (10-1-06 Edition) case of 4130X steel which may be used less than 1150 °F., and after heat treatwith proper welding procedure. ing each cylinder must be submitted to (2) As permitted in paragraph (d) of a magnetic test to detect the presence this section. of quenching cracks. Cracked cylinders (f) Wall thickness. The thickness of must be rejected and destroyed. each cylinder must conform to the fol- (7) Except as otherwise provided in lowing: paragraph (g)(6) of this section, all cyl- (1) For cylinders with a service presinders, If water quenched or quenched sure of less than 900 psig, the wall with a liquid producing a cooling rate stress may not exceed 24,000 psi. A minin excess of 80 percent of the cooling imum wall thickness of 0.100 inch is rerate of water, must be inspected by the quired for any cylinder with an outside magnetic particle, dye penetrant or uldiameter of over 5 inches. trasonic method to detect the presence (2) For cylinders with service presof quenching cracks. Any cylinder desure of 900 psig or more the minimum signed to the requirements for speciwall must be such that the wall stress fication 3AA and found to have a at the minimum specified test pressure quenching crack must be rejected and may not exceed 67 percent of the minmay not be requalified. Cylinders deimum tensile strength of the steel as signed to the requirements for specidetermined from the physical tests Γe- fication 3AAX and found to have quired in paragraphs (k) and (1) of this cracks must have cracks removed to section and must be not over 70,000 psi. sound metal by mechanical means. (3) Calculation must be made by the Such specification 3AAX cylinders will formula: be acceptable if the repaired area is subsequently examined to assure no de- S = fect, and it is determined that design Where: thickness requirements are met. S = wall stress in psi; (h) Openings in cylinders and connec- P = minimum test pressure prescribed for tions (valves, fuse plugs, etc.) for those water jacket test or 450 psig whichever is openings. Threads are required on openthe greater; ings. D = outside diameter in inches; (1) Threads must be clean cut, even, d = inside diameter in inches. without checks, and to gauge. (g) Heat treatment. The completed cyl- (2) Taper threads, when used, must be inders must be uniformly and properly of a length not less than as specified heat treated prior to tests. Heat treatfor American Standard taper pipe ment of cylinders of the authorized threads. analyses must be as follows: (3) Straight threads having at least 6 (1) All cylinders must be quenched by engaged threads are authorized. oil, or other suitable medium except as Straight threads must have a tight fit provided in paragraph (g) (5) of this secand a calculated shear strength of at tion. least 10 times the test pressure of the (2) The steel temperature on quenchcylinder. Gaskets, adequate to prevent ing must be that recommended for the leakage, are required. steel analysis, but may not exceed 1750 (i) Hydrostatic test. Each cylinder °F. must successfully withstand a hydro- (3) All steels must be tempered at a static test as follows: temperature most suitable for that (1) The test must be by water-jacket, steel. or other suitable method, operated so (4) The minimum tempering temperaas to obtain accurate data. The presture may not be less than 1000 °F exsure gauge must permit reading to an cept as noted in paragraph (g) (6) of this accuracy of 1 percent. The expansion section. gauge must permit reading of total ex- (5) Steel 4130X may be normalized at pansion to an accuracy of either 1 per- a temperature of 1650 °F instead of cent or 0.1 cubic centimeter. being quenched and cylinders so nor- (2) Pressure must be maintained for malized need not be tempered. at least 30 seconds and sufficiently (6) Intermediate manganese steels longer to ensure complete expansion. may be tempered at temperatures not Any internal pressure applied after 838 Pipeline and Hazardous Materials Safety Admin., DOT § 178.37 heat-treatment and previous to the ofsure only, not by blows. When specificial test may not exceed 90 percent of mens are so taken and prepared, the inthe test pressure. If, due to failure of spector's report must show in connecthe test apparatus, the test pressure tion with record of physical tests decannot be maintained, the test may be tailed information in regard to such repeated at a pressure increased by 10 specimens. percent or 100 psig, whichever is the (iv) Heating of a specimen for any lower. purpose is not authorized. (3) Permanent volumetric expansion (3) The yield strength in tension may not exceed 10 percent of total volmust be the stress corresponding to a umetric expansion at test pressure. permanent strain of 0.2 percent of the (4) Each cylinder must be tested to at gauge length. The following conditions least 5/3 times the service pressure. apply: (j) Flattening test. A flattening test (i) The yield strength must be determust be performed on one cylinder mined by either the "offset" method or taken at random out of each lot of 200 the "extension under load" method as or less, by placing the cylinder between prescribed in ASTM E 8 (IBR, see §171.7 wedge shaped knife edges having a 60° of this subchapter). included angle, rounded to 1/2-inch ra- (ii) In using the "extension under dius. The longitudinal axis of the cylload" method, the total strain (or "exinder must be at a 90-degree angle to tension under load") corresponding to knife edges during the test. For lots of the stress at which the 0.2 percent per- 30 or less, flattening tests are authormanent strain occurs may be deterized to be made on a ring at least 8 mined with sufficient accuracy by calinches long cut from each cylinder and culating the elastic extension of the subjected to same heat treatment as gauge length under appropriate load the finished cylinder. and adding thereto 0.2 percent of the (k) Physical test. A physical test must gauge length. Elastic extension calbe conducted to determine yield culations must be based on an elastic strength, tensile strength, elongation, modulus of 30,000,000. In the event of and reduction of area of material as controversy, the entire stress-strain follows: diagram must be plotted and the yield (1) The test is required on 2 specistrength determined from the 0.2 permens cut from 1 cylinder taken at rancent offset. dom out of each lot of 200 or less. For (iii) For the purpose of strain measlots of 30 or less, physical tests are auurement, the initial strain must be set thorized to be made on a ring at least while the specimen is under a stress of 8 inches long cut from each cylinder 12,000 psi, the strain indicator reading and subjected to the same heat treatbeing set at the calculated corment as the finished cylinder. responding strain. (2) Specimens must conform to the (iv) Cross-head speed of the testing following: machine may not exceed 1/8 inch per (i) Gauge length of 8 inches with a minute during yield strength deterwidth of not over 1½ inches, a gauge mination. length of 2 inches with a width of not (1) Acceptable results for physical and over 1½ inches. or a gauge length of at flattening tests. An acceptable result for least 24 times the thickness with width physical and flattening tests is elonnot over 6 times thickness when the gation at least 20 percent for 2 inches thickness of the cylinder wall is not of gauge length or at least 10 percent in over 3/16 inch. other cases. Flattening is required, (ii) The specimen, exclusive of grip without cracking, to 6 times the wall ends, may not be flattened. Grip ends thickness of the cylinder. may be flattened to within 1 inch of (m) Leakage test. All spun cylinders each end of the reduced section. and plugged cylinders must be tested (iii) When size of cylinder does not for leakage by gas or air pressure after permit securing straight specimens, the bottom has been cleaned and is free the specimens may be taken in any lofrom all moisture. Pressure, approxication or direction and may be mately the same as but no less than straightened or flattened cold, by presthe service pressure, must be applied to 839 § 178.38 49 CFR Ch. I (10-1-06 Edition) one side of the finished bottom over an method except that plates and billets area of at least 1/16 of the total area of for hot-drawn cylinders must be the bottom but not less than 3/4 inch in marked with the heat number. diameter, including the closure, for at (d) Manufacture. Cylinders must be least one minute, during which time manufactured using equipment and the other side of the bottom exposed to processes adequate to ensure that each pressure must be covered with water cylinder produced conforms to the reand closely examined for indications of quirements of this subpart. No fissure leakage. Except as provided in paraor other defect is permitted that is graph (n) of this section, a cylinder likely to weaken the finished cylinder must be rejected if there is any leakappreciably. A reasonably smooth and ing. uniform surface finish is required. If (1) A spun cylinder is one in which an not originally free from such defects, end closure in the finished cylinder has the surface may be machined or otherbeen welded by the spinning process. wise treated to eliminate these defects. (2) A plugged cylinder is one in which The thickness of the bottoms of cyl- a permanent closure in the bottom of a inders welded or formed by spinning is, finished cylinder has been effected by a under no condition, to be less than two plug. times the minimum wall thickness of (3) As a safety precaution, if the the cylindrical shell; such bottom manufacturer elects to make this test thicknesses to be measured within an before the hydrostatic test, the manuarea bounded by a line representing the facturer should design the test appapoints of contact between the cylinder ratus so that the pressure is applied to and floor when the cylinder is in a the smallest area practicable, around vertical position. the point of closure, and so as to use (e) Welding or brazing. Welding or the smallest possible volume of air or brazing for any purpose whatsoever is gas. prohibited except as follows: (n) Rejected cylinders. Reheat treat- (1) Welding or brazing is authorized ment is authorized for rejected cylfor the attachment of neckrings and inders. Subsequent thereto, cylinders footrings which are non-pressure parts. must pass all prescribed tests to be acand only to the tops and bottoms of ceptable. Repair by welding or spinning cylinders having a service pressure of is not authorized. Spun cylinders re- 500 psig or less. Cylinders, neckrings, jected under the provision of paragraph and footrings must be made of weldable (m) of this section may be removed steel, carbon content of which may not from the spun cylinder category by exceed 0.25 percent except in the case drilling to remove defective material, of 4130X steel which may be used with tapping and plugging. proper welding procedure. [Amdt. 178-114, 61 FR 25942, May 23, 1996, as (2) As permitted in paragraph (d) of amended at 65 FR 58631, Sept. 29, 2000; 66 FR this section. 45386-45387 Aug. 28, 2001; 67 FR 51652, Aug. 8, (f) Wall thickness. The wall stress may 2002; 68 FR 75748, Dec. 31, 2003] not exceed 24,000 psi. The minimum § 178.38 Specification 3B seamless wall thickness is 0.090 inch for any cylsteel cylinders. inder with an outside diameter of 6 inches. Calculation must be made by (a) Type, size, and service pressure. A the following formula: DOT 3B cylinder is seamless steel cylinder with a water capacity (nominal) S = of not over 1,000 pounds and a service Where: pressure of at least 150 to not over 500 psig. S = wall stress in psi; (b) Steel. Open-hearth or electric steel P = at least two times service pressure or 450 of uniform quality must be used. Conpsig, whichever is the greater; D = outside diameter in inches: tent percent may not exceed the fol- d = inside diameter in inches. lowing: carbon, 0.55; phosphorus, 0.045; sulphur, 0.050. (g) Heat treatment. The completed cyl- (c) Identification of material. Material inders must be uniformly and properly must be identified by any suitable heat-treated prior to tests. 840 Pipeline and Hazardous Materials Safety Admin., DOT $ 178.38 (h) Openings in cylinders and connecinder must be at a 90-degree angle to tions (valves, fuse plugs, etc.) for those knife edges during the test. For lots of openings. Threads, conforming to the 30 or less, flattening tests are authorfollowing, are required on all openings: ized to be made on a ring at least 8 (1) Threads must be clean cut, even, inches long cut from each cylinder and without checks, and to gauge. subjected to same heat treatment as (2) Taper threads when used, must be the finished cylinder. of a length not less than as specified (k) Physical test. A physical test must for American Standard taper pipe be conducted to determine yield threads. strength, tensile strength, elongation, (3) Straight threads having at least 4 and reduction of area of material, as engaged threads are authorized. follows: Straight threads must have a tight fit, (1) The test is required on 2 speciand calculated shear strength at least mens cut from 1 cylinder taken at ran- 10 times the test pressure of the cyldom out of each lot of 200 or less. For inder. Gaskets, adequate to prevent lots of 30 or less, physical tests are auleakage, are required. thorized to be made on a ring at least (i) Hydrostatic test. Cylinders must successfully withstand a hydrostatic 8 inches long cut from each cylinder test, as follows: and subjected to same heat treatment (1) The test must be by water-jacket, as the finished cylinder. or other suitable method, operated so (2) Specimens must conform to the as to obtain accurate data. The presfollowing: sure gauge must permit reading to an (i) Gauge length of 8 inches with a accuracy of 1 percent. The expansion width of not over 1½ inches; or a gauge gauge must permit reading of total exlength of 2 inches with a width of not pansion to an accuracy either of 1 perover 11/2 inches; or a gauge length at cent or 0.1 cubic centimeter. least 24 times the thickness with a (2) Pressure must be maintained for width not over 6 times thickness is auat least 30 seconds and sufficiently thorized when a cylinder wall is not longer to insure complete expansion. over 3/16 inch thick. Any internal pressure applied after (ii) The specimen, exclusive of grip heat-treatment and previous to the ofends, may not be flattened. Grip ends ficial test may not exceed 90 percent of may be flattened to within one inch of the test pressure. If, due to failure of each end of the reduced section. the test apparatus, the test pressure (iii) When size of cylinder does not cannot be maintained, the test may be permit securing straight specimens, repeated at a pressure increased by 10 the specimens may be taken in any lopercent or 100 psig, whichever is the cation or direction and may be lower. straightened or flattened cold, by pres- (3) Permanent volumetric expansion sure only, not by blows. When specimay not exceed 10 percent of total volmens are so taken and prepared, the inumetric expansion at test pressure. spector's report must show in connec- (4) Cylinders must be tested as foltion with record of physical tests delows: tailed information in regard to such (i) Each cylinder; to at least 2 times specimens. service pressure; or (ii) 1 cylinder out of each lot of 200 or (iv) Heating of a specimen for any less; to at least 3 times service prespurpose is not authorized. sure. Others must be examined under (3) The yield strength in tension pressure of 2 times service pressure and must be the stress corresponding to a show no defect. permanent strain of 0.2 percent of the (j) Flattening test. A flattening test gauge length. The following conditions must be performed on one cylinder apply: taken at random out of each lot of 200 (i) The yield strength must be deteror less, by placing the cylinder between mined by either the "offset" method or wedge shaped knife edges having a 60° the "extension under load" method as included angle, rounded to 1/2-inch raprescribed in ASTM E 8 (IBR, see § 171.7 dius. The longitudinal axis of the cylof this subchapter). 841 § 178.39 49 CFR Ch. I (10-1-06 Edition) (ii) In using the "extension under this section, a cylinder must be reload" method, the total strain (or "exjected if there is any leaking. tension under load") corresponding to (2) A spun cylinder is one in which an the stress at which the 0.2 percent perend closure in the finished cylinder has manent strain occurs may be deterbeen welded by the spinning process. mined with sufficient accuracy by cal- (3) A plugged cylinder is one in which culating the elastic extension of the a permanent closure in the bottom of a gauge length under appropriate load finished cylinder has been effected by a and adding thereto 0.2 percent of the plug. gauge length. Elastic extension cal- (4) As a safety precaution, if the culations must be based on an elastic manufacturer elects to make this test modulus of 30,000,000. In the event of before the hydrostatic test, he should controversy, the entire stress-strain design his apparatus so that the presdiagram must be plotted and the yield sure is applied to the smallest area strength determined from the 0.2 perpracticable, around the point of clocent offset. sure, and so as to use the smallest pos- (iii) For the purpose of strain meassible volume of air or gas. urement, the initial strain must be set (n) Rejected cylinders. Reheat treatwhile the specimen is under a stress of ment of rejected cylinders is author- 12,000 psi, and the strain indicator ized. Subsequent thereto, cylinders reading being set at the calculated cormust pass all prescribed tests to be acresponding strain. ceptable. Repair by welding or spinning (iv) Cross-head speed of the testing is not authorized. Spun cylinders remachine may not exceed 1/8 inch per jected under the provisions of paraminute during yield strength detergraph (m) of this section may be remination. moved from the spun cylinder category (1) Acceptable results for physical and by drilling to remove defective mateflattening tests. Either of the following rial, tapping and plugging. is an acceptable result: (o) Marking. Markings may be (1) An elongation of at least 40 perstamped into the sidewalls of cylinders cent for a 2-inch gauge length or at having a service pressure of 150 psig if least 20 percent in other cases and all of the following conditions are met: yield strength not over 73 percent of (1) Wall stress at test pressure may tensile strength. In this instance, the not exceed 24,000 psi. flattening test is not required. (2) Minimum wall thickness must be (2) An elongation of at least 20 pernot less than 0.090 inch. cent for a 2-inch gauge length or 10 percent in other cases and yield strength (3) Depth of stamping must be no not over 73 percent of tensile strength. greater than 15 percent of the minimum wall thickness, but may not ex- Flattening is required, without crackceed 0.015 inch. ing, to 6 times the wall thickness. (m) Leakage test. All spun cylinders (4) Maximum outside diameter of cyland plugged cylinders must be tested inder may not exceed 5 inches. for leakage by gas or air pressure after (5) Carbon content of cylinder may the bottom has been cleaned and is free not exceed 0.25 percent. If the carbon from all moisture, subject to the folcontent exceeds 0.25 percent, the comlowing conditions and limitations: plete cylinder must be normalized after (1) Pressure, approximately the same stamping. as but no less than service pressure, (6) Stamping must be adjacent to the must be applied to one side of the fintop head. ished bottom over an area of at least [Amdt. 178-114, 61 FR 25942. May 23, 1996. as 1/16 of the total area of the bottom but amended by 66 FR 45185, 45386-45388, Aug. 28, not less than 3/4 inch in diameter, in- 2001; 67 FR 51652, Aug. 8, 2002: 68 FR 75748. cluding the closure, for at least one Dec. 31, 2003] minute, during which time the other side of the bottom exposed to pressure § 178.39 Specification 3BN seamless must be covered with water and closely nickel cylinders. examined for indications of leakage. (a) Type, size and service pressure. A Except as provided in paragraph (n) of DOT 3BN cylinder is a seamless nickel 842 Pipeline and Hazardous Materials Safety Admin., DOT § 178.39 cylinder with a water capacity (nomi- (2) Taper threads, when used, to be of nal) not over 125 pounds water capacity length not less than as specified for (nominal) and a service pressure at American Standard taper pipe threads. least 150 to not over 500 psig. (3) Straight threads having at least 6 (b) Nickel. The percentage of nickel engaged threads are authorized. plus cobalt must be at least 99.0 per- Straight threads must have a tight fit cent. and a calculated shear strength of at (c) Identification of material. The maleast 10 times the test pressure of the terial must be identified by any suitcylinder. Gaskets, adequate to prevent able method except that plates and billeakage, are required. lets for hot-drawn cylinders must be (i) Hydrostatic test. Each cylinder marked with the heat number. must successfully withstand a hydro- (d) Manufacture. Cylinders must be static test, as follows: manufactured using equipment and (1) The test must be by water-jacket, processes adequate to ensure that each or other suitable method, operated so cylinder produced conforms to the reas to obtain accurate data. The presquirements of this subpart. No defect is sure gauge must permit reading to an permitted that is likely to weaken the accuracy of 1 percent. The expansion finished cylinder appreciably. A reasonably smooth and uniform surface gauge must permit reading of total exfinish is required. Cylinders closed in pansion to an accuracy either of 1 percent or 0.1 cubic centimeter. by spinning process are not authorized. (e) Welding or brazing. Welding or (2) Pressure must be maintained for brazing for any purpose whatsoever is at least 30 seconds and sufficiently prohibited except that welding is aulonger to ensure complete expansion. thorized for the attachment of Any internal pressure applied after neckrings and footrings which are nonheat-treatment and previous to the ofpressure parts, and only to the tops and ficial test may not exceed 90 percent of bottoms of cylinders. Neckrings and the test pressure. If, due to failure of footrings must be of weldable material, the test apparatus, the test pressure the carbon content of which may not cannot be maintained, the test may be exceed 0.25 percent. Nickel welding rod repeated at a pressure increased by 10 must be used. percent or 100 psig, whichever is the (f) Wall thickness. The wall stress may lower. not exceed 15,000 psi. A minimum wall (3) Permanent volumetric expansion thickness of 0.100 inch is required for may not exceed 10 percent of total volany cylinder over 5 inches in outside umetric expansion at test pressure. diameter. Wall stress calculation must (4) Each cylinder must be tested to at be made by using the following forleast 2 times service pressure. mula: (j) Flattening test. A flattening test S = [P(1.3D² + 0.4d²)] / (D² - d²) must be performed on one cylinder taken at random out of each lot of 200 Where: or less, by placing the cylinder between S = wall stress in psi; wedge shaped knife edges having a 60° P = minimum test pressure prescribed for included angle, rounded to 1/2-inch rawater Jacket test or 450 psig whichever is dius. The longitudinal axis of the cylthe greater; inder must be at a 90-degree angle to D = outside diameter in inches; knife edges during the test. For lots of d - inside diameter in inches. 30 or less, flattening tests are author- (g) Heat treatment. The completed cylized to be made on a ring at least 8 inders must be uniformly and properly inches long cut from each cylinder and heat-treated prior to tests. subjected to same heat treatment as (h) Openings in cylinders and connecthe finished cylinder. tions (valves, fuse plugs, etc.) for those (k) Physical test. A physical test must openings. Threads conforming to the be conducted to determine yield following are required on openings: strength, tensile strength, elongation, (1) Threads must be clean cut, even, and reduction of area of material, as without checks, and to gauge. follows: 843 $ 178.42 49 CFR Ch. I (10-1-06 Edition) (1) The test is required on 2 specistrength determined from the 0.2 permens cut from 1 cylinder taken at rancent offset. dom out of each lot of 200 or less. For (iii) For the purpose of strain measlots of 30 or less, physical tests are auurement, the initial strain must be set thorized to be made on a ring at least while the specimen is under a stress of 8 inches long cut from each cylinder 12,000 psi, and the strain indicator and subjected to same heat treatment reading must be set at the calculated as the finished cylinder. corresponding strain. (2) Specimens must conform to the (iv) Cross-head speed of the testing following: machine may not exceed 1/8 inch per (i) A gauge length of 8 inches with a minute during yield strength deterwidth of not over 1½ inches, a gauge mination. length of 2 inches with a width of not (1) Acceptable results for physical and over 1½ inches, or a gauge length of at flattening tests. Either of the following least 24 times the thickness with a is an acceptable result: width not over 6 times thickness is au- (1) An elongation of at least 40 perthorized when a cylinder wall is not cent for a 2 inch gauge length or at over 3/16 inch thick. least 20 percent in other cases and (ii) The specimen, exclusive of grip yield point not over 50 percent of tenends, may not be flattened. Grip ends sile strength. In this instance, the flatmay be flattened to within one inch of tening test is not required. each end of the reduced section. (2) An elongation of at least 20 per- (iii) When size of cylinder does not cent for a 2 inch gauge length or 10 perpermit securing straight specimens, cent in other cases and a yield point the specimens may be taken in any lonot over 50 percent of tensile strength. cation or direction and may be Flattening is required, without crackstraightened or flattened cold, by presing, to 6 times the wall thickness. sure only, not by blows. When speci- (m) Rejected cylinders. Reheat treatmens are so taken and prepared. the inment is authorized for rejected cylspector's report must show in connecinders. Subsequent thereto, cylinders tion with record of physical tests demust pass all prescribed tests to be actailed information in regard to such ceptable. Repair by welding is not auspecimens. thorized. (iv) Heating of a specimen for any [Amdt. 178-114, 61 FR 25942, May 23, 1996, as purpose is not authorized. amended by 66 FR 45185, 45386, 45388, Aug. 28, (3) The yield strength in tension 2001: 67 FR 51652, Aug. 8, 2002: 68 FR 75748. must be the stress corresponding to a Dec. 31, 2003] permanent strain of 0.2 percent of the gauge length. The following conditions $178.42 Specification 3E seamless steel apply: cylinders. (i) The yield strength must be deter- (a) Type, size, and service pressure. A mined by either the "offset" method or DOT 3E cylinder is a seamless steel the "extension under load" method as cylinder with an outside diameter not prescribed in ASTM E 8 (IBR, see § 171.7 greater than 2 inches nominal, a length of this subchapter). less than 2 feet and a service pressure (ii) In using the "extension under of 1,800 psig. load" method, the total strain (or "ex- (b) Steel. Open-hearth or electric steel tension under load") corresponding to of uniform quality must be used. Conthe stress at which the 0.2 percent pertent percent may not exceed the folmanent strain occurs may be deterlowing: Carbon, 0.55; phosphorus, 0.045; mined with sufficient accuracy by calsulphur, 0.050. culating the elastic extension of the (c) Identification of steel. Materials gauge length under appropriate load must be identified by any suitable and adding thereto 0.2 percent of the method. gauge length. Elastic extension cal- (d) Manufacture. Cylinders must be culations must be based on an elastic manufactured by best appliances and modulus of 30,000,000. In the event of methods. No defect is permitted that is controversy, the entire stress-strain likely to weaken the finished cylinder diagram must be plotted and the yield appreciably. A reasonably smooth and 844 Pipeline and Hazardous Materials Safety Admin., DOT § 178.44 uniform surface finish is required. The for leakage by gas or air pressure after thickness of the spun bottom is, under the bottom has been cleaned and is free no condition, to be less than two times from all moisture subject to the folthe minimum wall thickness of the cylowing conditions and limitations: lindrical shell; such bottom thickness (1) A pressure, approximately the must be measured within an area same as but not less than the service bounded by a line representing the pressure, must be applied to one side of points of contact between the cylinder the finished bottom over an area of at and floor when the cylinder is in a least 1/16 of the total area of the bottom vertical position. but not less than 3/4 inch in diameter, (e) Openings in cylinders and connecincluding the closure, for at least one tions (valves, fuse plugs, etc.) for those minute, during which time the other openings. Threads conforming to the side of the bottom exposed to pressure following are required on openings. must be covered with water and closely (1) Threads must be clean cut, even, examined for indications of leakage. without checks, and to gauge. Accept as provided in paragraph (h) of (2) Taper threads, when used, must be this section, a cylinder must be reof length not less than as specified for jected if there is any leakage. American Standard taper pipe threads. (2) A spun cylinder is one in which an (3) Straight threads having at least 4 end closure in the finished cylinder has engaged threads are authorized. been welded by the spinning process. Straight threads must have a tight fit (3) A plugged cylinder is one in which and a calculated shear strength of at a permanent closure in the bottom of a least 10 times the test pressure of the finished cylinder has been effected by a cylinder. Gaskets, adequate to prevent plug. leakage, are required. (4) As a safety precaution, if the (f) Hydrostatic test. Cylinders must be manufacturer elects to make this test tested as follows: before the hydrostatic test, the manu- (1) One cylinder out of each lot of 500 facturer shall design the test apparatus or less must be subjected to a hydroso that the pressure is applied to the static pressure of 6,000 psig or higher. smallest area practicable, around the (2) The cylinder referred to in parapoint of closure, and so as to use the graph (f)(1) of this section must burst smallest possible volume of air or gas. at a pressure higher than 6,000 psig (h) Rejected cylinders. Reheat treatwithout fragmenting or otherwise ment is authorized for rejected cylshowing lack of ductility, or must hold inders. Subsequent thereto, cylinders a pressure of 12,000 psig for 30 seconds must pass all prescribed tests to be acwithout bursting. In which case, it ceptable. Repair by welding or spinning must be subjected to a flattening test is not authorized. Spun cylinders rewithout cracking to six times wall jected under the provisions of parathickness between knife edges, wedge graph (g) of this section may be reshaped 60 degree angle, rounded out to moved from the spun cylinder category a 1/2 inch radius. The inspector's report by drilling to remove defective matemust be suitably changed to show rerial, tapping and plugging. sults of latter alternate and flattening (i) Marking. Markings required by test. § 178.35 must be stamped plainly and (3) Other cylinders must be examined permanently on the shoulder, top head, under pressure of at least 3,000 psig and neck or sidewall of each cylinder. not to exceed 4,500 psig and show no defect. Cylinders tested at a pressure in [Amdt. 178-114, 61 FR 25942, May 23, 1996, as excess of 3,600 psig must burst at a amended by 66 FR 45386. Aug. 28, 2001] pressure higher than 7,500 psig when tested as specified in paragraph (f)(2) of § 178.44 Specification 3HT seamless this section. The pressure must be steel cylinders for aircraft use. maintained for at least 30 seconds and (a) Type, size and service pressure. A sufficiently longer to ensure complete DOT 3HT cylinder is a seamless steel examination. cylinder with a water capacity (nomi- (g) Leakage test. All spun cylinders nal) of not over 150 pounds and a servand plugged cylinders must be tested ice pressure of at least 900 psig. 845 $ 178.44 49 CFR Ch. I (10-1-06 Edition) (b) Authorized steel. Open hearth or cylinder produced conforms to the reelectric furnace steel of uniform qualquirements of this subpart. No fissure ity must be used. A heat of steel made or other defect is permitted that is under the specifications listed in Table likely to weaken the finished container 1 in this paragraph (b), a check chemappreciably. The general surface finish ical analysis that is slightly out of the may not exceed a roughness of 250 specified range is acceptable, if satis- RMS. Individual irregularities such as factory in all other respects, provided draw marks, scratches, pits, etc., the tolerances shown in Table 2 in this should be held to a minimum conparagraph (b) are not exceeded. The sistent with good high stress pressure maximum grain size shall be 6 or finer. vessel manufacturing practices. If the The grain size must be determined in cylinder is not originally free of such accordance with ASTM E 112-88 (IBR, defects or does not meet the finish resee $171.7 of this subchapter). Steel of quirements, the surface may be mathe following chemical analysis is auchined or otherwise treated to elimithorized: nate these defects. The point of closure of cylinders closed by spinning may not TABLE 1-AUTHORIZED MATERIALS be less than two times the prescribed wall thickness of the cylindrical shell. AISI 4130 Designation (percent) The cylinder end contour must be hemispherical or ellipsoidal with a ratio of Carbon 0.28/0.33 0.40/0.60 major-to-minor axis not exceeding two Manganese Phosphorus 0.040 maximum to one and with the concave side to Sulfur 0.040 maximum pressure. Silicon 0.15/0.35 (e) Welding or brazing. Welding or Chromium 0.80/1.10 Molybdenum 0.15/0.25 brazing for any purpose whatsoever is prohibited, except that welding by spinning is permitted to close the bot- TABLE 2-CHECK ANALYSIS TOLERANCES tom of spun cylinders. Machining or Tolerance grinding to produce proper surface fin- (percent) over the ish at point of closure is required. maximum limit or under the (f) Wall thickness. (1) Minimum wall Limit or maximum minimum limit Element thickness for any cylinder must be specified (percent) Under Over 0.050 inch. The minimum wall thickmin- maxness must be such that the wall stress imum imum limit fimit at the minimum specified test pressure may not exceed 75 percent of the min- Carbon Over 0.15 to 0.40 incl .03 .04 imum tensile strength of the steel as Manganese To 0.60 incl .03 03 Phosphorus¹ All ranges .01 determined from the physical tests re- Sulphur All ranges .01 quired in paragraph (m) of this section Silicon To 0.30 incl .02 .03 and may not be over 105,000 psi. Over 0.30 to 1.00 incl .05 .05 Chromium To 0.90 incl .03 .03 (2) Calculations must be made by the Over 0.90 to 2.10 incl .05 .05 formula: Molybdenum To 0.20 incl .01 .01 Over 0.20 to 0.40 incl .02 .02 S = [P(1.3D² + 0.4d²)] / (D² - d²) 1 Rephosphorized steels not subject to check analysis for Where: phosphorus. S = Wall stress in psi; (c) Identification of material. Material P = Minimum test pressure prescribed for must be identified by any suitable water jacket test; method. Steel stamping of heat identi- D = Outside diameter in inches; d = Inside diameter in inches. fications may not be made in any area which will eventually become the side (3) Wall thickness of hemispherical wall of the cylinder. Depth of stamping bottoms only permitted to 90 percent may not encroach upon the minimum of minimum wall thickness of cylinder prescribed wall thickness of the cylsidewall but may not be less than 0.050 inder. inch. In all other cases, thickness to be (d) Manufacture. Cylinders must be no less than prescribed minimum wall. manufactured using equipment and (g) Heat treatment. The completed cylprocesses adequate to ensure that each inders must be uniformly and properly 846 Pipeline and Hazardous Materials Safety Admin., DOT § 178.44 heated prior to tests. Heat treatment percent or 100 psig, which ever is the of the cylinders of the authorized anallower. ysis must be as follows: (3) Permanent volumetric expansion (1) All cylinders must be quenched by may not exceed 10 percent of total voloil, or other suitable medium. umetric expansion at test pressure. (2) The steel temperature on quench- (4) Each cylinder must be tested to at ing must be that recommended for the least 5/3 times service pressure. steel analysis, but may not exceed (j) Cycling tests. Prior to the initial 1750°F. shipment of any specific cylinder de- (3) The steel must be tempered at a sign, cyclic pressurization tests must temperature most suitable for the parhave been performed on at least three ticular steel analysis but not less than representative samples without failure 850°F. as follows: (4) All cylinders must be inspected by (1) Pressurization must be performed the magnetic particle or dye penetrant hydrostatically between approximately method to detect the presence of zero psig and the service pressure at a quenching cracks. Any cylinder found rate not in excess of 10 cycles per to have a quenching crack must be reminute. Adequate recording instrumenjected and may not be requalified. tation must be provided if equipment is (h) Openings in cylinders and connecto be left unattended for periods of tions (valves, fuse plugs, etc.) for those time. openings. Threads conforming to the (2) Tests prescribed in paragraph following are required on openings: (j)(1) of this section must be repeated (1) Threads must be clean cut, even, on one random sample out of each lot without cracks, and to gauge. of cylinders. The cylinder may then be (2) Taper threads, when used, must be subjected to a burst test. of length not less than as specified for (3) A lot is defined as a group of cyl- National Gas Tapered Thread (NGT) as inders fabricated from the same heat of required by American Standard Comsteel, manufactured by the same procpressed Gas Cylinder Valve Outlet and ess and heat treated in the same equip- Inlet Connections. ment under the same conditions of (3) Straight threads having at least 6 time, temperature, and atmosphere, engaged threads are authorized. and may not exceed a quantity of 200 Straight threads must have a tight fit cylinders. and a calculated shear stress of at least (4) All cylinders used in cycling tests 10 times the test pressure of the cylmust be destroyed. inder. Gaskets, adequate to prevent (k) Burst test. One cylinder taken at leakage, are required. random out of each lot of cylinders (i) Hydrostatic test. Each cylinder must be hydrostatically tested to demust withstand a hydrostatic test, as struction. follows: (1) Flattening test. A flattening test (1) The test must be by water-jacket, must be performed on one cylinder or other suitable method, operated so taken at random out of each lot of 200 as to obtain accurate data. Pressure or less, by placing the cylinder between gauge must permit reading to an accuwedge shaped knife edges having a 60° racy of 1 percent. The expansion gauge included angle, rounded to 1/2-inch ramust permit reading of total expansion dius. The longitudinal axis of the cylto an accuracy either of 1 percent of 0.1 inder must be at a 90-degree angle to cubic centimeter. knife edges during the test. For lots of (2) Pressure must be maintained for 30 or less, flattening tests are authorat least 30 seconds and sufficiently ized to be made on a ring at least 8 longer to ensure complete expansion. inches long cut from each cylinder and Any internal pressure applied after subjected to same heat treatment as heat treatment and previous to the ofthe finished cylinder. ficial test may not exceed 90 percent of (m) Physical tests. A physical test the test pressure. If, due to failure of must be conducted to determine yield the test apparatus, the test pressure strength, tensile strength, elongation, cannot be maintained, the test may be and reduction of area of material, as repeated at a pressure increased by 10 follows: 847 § 178.44 49 CFR Ch. I (10-1-06 Edition) (1) Test is required on 2 specimens (n) Magnetic particle inspection. Incut from 1 cylinder taken at random spection must be performed on the inout of each lot of cylinders. side of each container before closing (2) Specimens must conform to the and externally on each finished confollowing: tainer after heat treatment. Evidence (i) A gauge length of at least 24 times of discontinuities, which in the opinion the thickness with a width not over six of a qualified inspector may appretimes the thickness. The specimen, exciably weaken or decrease the duraclusive of grip ends, may not be flatbility of the cylinder, must be cause for tened. Grip ends may be flattened to rejection. within one inch of each end of the re- (o) Leakage test. All spun cylinders duced section. When size of cylinder and plugged cylinders must be tested does not permit securing straight for leakage by dry gas or dry air presspecimens, the specimens may be sure after the bottom has been cleaned taken in any location or direction and and is free from all moisture, subject may be straightened or flattened cold to the following conditions and limitaby pressure only, not by blows. When tions: specimens are so taken and prepared, (1) Pressure, approximately the same the inspector's report must show in as but not less than service pressure, connection with the record of physical must be applied to one side of the fintests detailed information in regard to ished bottom over an area of at least such specimens. 1/16 of the total area of the bottom but (ii) Heating of a specimen for any not less than 3/4 inch in diameter, inpurpose is not authorized. cluding the closure, for at least one (3) The yield strength in tension minute, during which time the other must be the stress corresponding to a side of the bottom exposed to pressure permanent strain of 0.2 percent of the must be covered with water and closely gauge length. examined for indications of leakage. (i) The yield strength must be deter- Except as provided in paragraph (q) of mined by either the "offset" method or this section, a cylinder must be rethe "extension under load" method as jected if there is leakage. prescribed in ASTM E 8 (IBR, see $171.7 (2) A spun cylinder is one in which an of this subchapter). end closure in the finished cylinder has (ii) In using the "extension under been welded by the spinning process. load" method, the total strain (or "extension under load") corresponding to (3) A plugged cylinder is one in which the stress at which the 0.2 percent per- a permanent closure in the bottom of a manent strain occurs may be deterfinished cylinder has been effected by a mined with sufficient accuracy by calplug. culating the elastic extension of the (4) As a safety precaution, if the manufacturer elects to make this test gauge length under appropriate load and adding thereto 0.2 percent of the before the hydrostatic test, the manugauge length. Elastic extension calfacturer should design the test appaculations must be based on an elastic ratus so that the pressure is applied to modulus of 30,000,000. In the event of the smallest area practicable, around controversy, the entire stress-strain the point of closure, and so as to use diagram must be plotted and the yield the smallest possible volume of air or strength determined from the 0.2 pergas. cent offset. (p) Acceptable results of tests. Results (iii) For the purpose of strain measof the flattening test, physical tests, urement, the initial strain must be set burst test, and cycling test must conwhile the specimen is under a stress of form to the following: 12,000 psi, the strain indicator reading (1) Flattening required without being set at the calculated corcracking to ten times the wall thickresponding strain. ness of the cylinder. (iv) Cross-head speed of the testing (2) Physical tests: machine may not exceed 1/8 inch per (i) An elongation of at least 6 percent minute during yield strength deterfor a gauge length of 24 times the wall mination. thickness. 848 Pipeline and Hazardous Materials Safety Admin., DOT § 178.45 (ii) The tensile strength may not exheads concave to pressure at both ends. ceed 165,000 p.s.i. The inside head shape must be hemi- (3) The burst pressure must be at spherical, ellipsoidal in which the least 4/3 times the test pressure. major axis is two times the minor axis, (4) Cycling-at least 10,000 pressurizaor a dished shape falling within these tions. two limits. Permanent closures formed (q) Rejected cylinders. Reheat treatby spinning are prohibited. ment is authorized for rejected cyl- (b) Material, steel. Only open hearth, inders. Subsequent thereto, cylinders basic oxygen, or electric furnace procmust pass all prescribed tests to be acess steel of uniform quality is authorceptable. Repair by welding or spinning ized. The steel analysis must conform is not authorized. For each cylinder to the following: subjected to reheat treatment during ANALYSIS TOLERANCES original manufacture, sidewall measurements must be made to verify that Check Analysis the minimum sidewall thickness meets Element Ladie analysis Under Over specification requirements after the final heat treatment. Carbon 0.35 to 0.50 0.03 0.04 (r) Marking. (1) Cylinders must be Manganese 0.75 to 1.05 0.04 0.04 Phosphorus (max) 0.035 0.01 marked by low stress type steel stamp- Suiphur (max) 0.04 0.01 ing in an area and to a depth which Silicon 0.15 to 0.35 0.02 0.03 will insure that the wall thickness Chromium 0.80 to 1.15 0.05 0.05 Molybdenum 0.15 to 0.25 0.02 0.02 measured from the root of the stamping to the interior surface is equal to (1) A heat of steel made under the or greater than the minimum prespecifications in the table in this parascribed wall thickness. Stamping must graph (b), the ladle analysis of which is be permanent and legible. Stamping on slightly out of the specified range, is side wall not authorized. acceptable if satisfactory in all other (2) The rejection elastic expansion aspects. However, the check analysis (REE). in cubic cm (cc), must be tolerances shown in the table in this marked on the cylinder near the date paragraph (b) may not be exceeded exof test. The REE for a cylinder is 1.05 cept as approved by the Department. times its original elastic expansion. (2) Material with seams, cracks, lam- (3) Name plates are authorized, proinations, or other injurious defects is vided that they can be permanently not permitted. and securely attached to the cylinder. (3) Material used must be identified Attachment by either brazing or weldby any suitable method. ing is not permitted. Attachment by (c) Manufacture. General manufacsoldering is permitted provided steel turing requirements are as follows: temperature does not exceed 500 °F. (1) Surface finish must be uniform (s) Inspector's report. In addition to and reasonably smooth. the requirements of $178.35. the inspec- (2) Inside surfaces must be clean, dry. tor's report must indicate the rejection and free of loose particles. elastic expansion (REE), in cubic cm (3) No defect of any kind is permitted (cc). if it is likely to weaken a finished cylinder. [Amdt. 178-114, 61 FR 25942, May 23, 1996, as amended at 62 FR 51561, Oct. 1. 1997; 65 FR (4) If the cylinder surface is not origi- 58631. Sept. 29, 2000; 66 FR 45385, Aug. 28, 2001; nally free from the defects, the surface 67 FR 51652, Aug. 8, 2002; 68 FR 75748. 75749, may be machined or otherwise treated Dec. 31, 2003] to eliminate these defects provided the minimum wall thickness is main- $ 178.45 Specification 3T seamless steel tained. cylinder. (5) Welding or brazing on a cylinder (a) Type, size, and service pressure. A is not permitted. DOT 3T cylinder is a seamless steel (d) Wall thickness. The minimum wall cylinder with a minimum water capacthickness must be such that the wall ity of 1,000 pounds and a minimum stress at the minimum specified test service pressure of 1,800 psig. Each cylpressure does not exceed 67 percent of inder must have integrally formed the minimum tensile strength of the 849 § 178.45 49 CFR Ch. I (10-1-06 Edition) steel as determined by the physical S = A, P / A₂ tests required in paragraphs (j) and (k) Where: of this section. A wall stress of more than 90,500 p.s.i. is not permitted. The S = Tensile stress in psi; minimum wall thickness for any cyl- A, = Internal area in cross section of cylinder may not be less than 0.225 inch. inder in square inches; P = Hydrostatic test pressure-psig; (1) Calculation of the stress for cyl- A₂ = Area of metal in cross section of cylinders must be made by the following inder in square inches. formula: (e) Heat treatment. Each completed S = [P(1.3D² + 0.4d²)] / (D² - d²) cylinder must be uniformly and prop- Where: erly heat treated prior to testing, as follows: S = Wall stress in psi; P = Minimum test pressure, at least 5/3 serv- (1) Each cylinder must be heated and ice pressure; held at the proper temperature for at D = Outside diameter in inches; least one hour per inch of thickness d = Inside diameter in inches. based on the maximum thickness of (2) Each cylinder must meet the folthe cylinder and then quenched in a suitable liquid medium having a coollowing additional requirement which assumes a cylinder horizontally suping rate not in excess of 80 percent of water. The steel temperature on ported at its two ends and uniformly loaded over its entire length. This load quenching must be that recommended for the steel analysis, but it must consists of the weight per inch of never exceed 1750 °F. length of the straight cylindrical portion filled with water compressed to (2) After quenching, each cylinder must be reheated to a temperature the specified test pressure. The wall below the transformation range but thickness must be increased when necnot less than 1050 °F., and must be held essary to meet this additional requireat this temperature for at least one ment: hour per inch of thickness based on the (i) The sum of two times the maxmaximum thickness of the cylinder. imum tensile stress in the bottom fi- Each cylinder must then be cooled bers due to bending (see paragraph under conditions recommended for the (d)(2)(ii) of this section), plus the maxsteel. imum tensile stress in the same fibers due to hydrostatic testing (see para- (f) Openings. Openings in cylinders graph (d) (iii) of this section) may must comply with the following: not exceed 80 percent of the minimum (1) Openings are permitted on heads yield strength of the steel at this maxonly. (2) The size of any centered opening imum stress. (ii) The following formula must be in a head may not exceed one half the outside diameter of the cylinder. used to calculate the maximum tensile (3) Openings in a head must have ligstress due to bending: aments between openings of at least S = Mc / I three times the average of their hole diameter. No off-center opening may Where: exceed 2.625 inches in diameter. S = Tensile stress in psi; M = Bending moment in inch-pounds (w12/8): (4) All openings must be circular. I = Moment of inertia-0.04909 (D4-d4) in (5) All openings must be threaded. inches fourth; Threads must be in compliance with C = Radius (D/2) of cylinder in inches; the following: w = Weight per inch of cylinder filled with (i) Each thread must be clean cut, water; even, without any checks, and to 1 = Length of cylinder in inches; gauge. D = Outside diameter in inches; (ii) Taper threads, when used, must d = Inside diameter in inches. be the American Standard Pipe thread (iii) The following formula must be (NPT) type and must be in compliance used to calculate the maximum longiwith the requirements of NBS Handtudinal tensile stress due to hydrobook H-28 (IBR, see $171.7 of this substatic test pressure: chapter). 850 Pipeline and Hazardous Materials Safety Admin., DOT § 178.45 (iii) Taper threads conforming to Nasubjected to a tension and Charpy imtional Gas Taper thread (NGT) standpact as follows: ards must be in compliance with the (1) When the cylinders are heat treatrequirements of NBS Handbook H-28. ed in a batch furnace, two tension (iv) Straight threads conforming specimens and three Charpy impact with National Gas Straight thread specimens must be tested from one of (NGS) standards are authorized. These the cylinders or a test ring from each threads must be in compliance with the batch. The lot size represented by these requirements of NBS Handbook H-28. tests may not exceed 200 cylinders. (g) Hydrostatic test. Each cylinder (2) When the cylinders are heat treatmust be tested at an internal pressure ed in a continuous furnace, two tension by the water jacket method or other specimens and three Charpy impact suitable method, conforming to the folspecimens must be tested from one of lowing requirements: the cylinders or a test ring from each (1) The testing apparatus must be opfour hours or less of production. Howerated in a manner that will obtain acever, in no case may a test lot based on curate data. Any pressure gauge used this production period exceed 200 cylmust permit reading to an accuracy of inders. one percent. Any expansion gauge used (3) Each specimen for the tension and must permit reading of the total ex- Charpy impact tests must be taken pansion to an accuracy of one percent. from the side wall of a cylinder or from (2) Any internal pressure applied to a ring which has been heat treated the cylinder after heat treatment and with the finished cylinders of which before the official test may not exceed the specimens must be representative. 90 percent of the test pressure. The axis of the specimens must be par- (3) The pressure must be maintained allel to the axis of the cylinder. Each sufficiently long to assure complete excylinder or ring specimen for test must pansion of the cylinder. In no case may be of the same diameter, thickness, and the pressure be held less than 30 secmetal as the finished cylinders they onds. represent. A test ring must be at least (4) If, due to failure of the test appa- 24 inches long with ends covered during ratus, the required test pressure canthe heat treatment process so as to not be maintained, the test must be resimulate the heat treatment process of peated at a pressure increased by 10 the finished cylinders it represents. percent or 100 psig, whichever is lower (4) A test cylinder or test ring need or, the cylinder must be reheat treated. represent only one of the heats in a (5) Permanent volumetric expansion furnace batch provided the other heats of the cylinder may not exceed 10 perin the batch have previously been testcent of its total volumetric expansion ed and have passed the tests and that at the required test pressure. such tests do not represent more than (6) Each cylinder must be tested to at 200 cylinders from any one heat. least 5/3 times its service pressure. (5) The test results must conform to (h) Ultrasonic examination. After the the requirements specified in parahydrostatic test, the cylindrical secgraphs (j) and (k) of this section. tion of each vessel must be examined in (6) When the test results do not conaccordance with ASTM E 213 for shear form to the requirements specified, the wave and E 114 for straight beam (IBR, cylinders represented by the tests may Standard see $171.7 of this subchapter). be reheat treated and the tests re- The equipment used must be calibrated peated. Paragraph (i)(5) of this section to detect a notch equal to five percent applies to any retesting. of the design minimum wall thickness. (j) Basic conditions for acceptable phys- Any discontinuity indication greater ical testing. The following criteria must than that produced by the five percent be followed to obtain acceptable physnotch must be cause for rejection of ical test results: the cylinder, unless the discontinuity (1) Each tension specimen must have is repaired within the requirements of a gauge length of two inches with a this specification. width not exceeding one and one-half (i) Basic requirements for tension and inches. Except for the grip ends, the Charpy impact tests. Cylinders must be specimen may not be flattened. The 851 § 178.46 49 CFR Ch. I (10-1-06 Edition) grip ends may be flattened to within be less than the values shown as folone inch of each end of the reduced seclows: tion. (2) A specimen may not be heated Size of specimen Average value Minimum value after heat treatment specified in para- (mm) for acceptance (1 specimen only (3 specimens) of the 3) graph (d) of this section. 10.0x10.0 25.0 fL lbs. 20.0 ft. lbs. (3) The yield strength in tension 10.0x7.5 21.0 ft. lbs. 17.0 ft. lbs. must be the stress corresponding to a 10.0x5.0 17.0 fL lbs. 14.0 fL lbs. permanent strain of 0.2 percent of the gage length. (4) After the final heat treatment, (i) This yield strength must be detereach vessel must be hardness tested on mined by the "offset" method or the the cylindrical section. The tensile "extension under load" method destrength equivalent of the hardness scribed in ASTM E 8 (IBR, see $171.7 of number obtained may not be more than this subchapter). 165,000 p.s.i. (Rc 36). When the result of a hardness test exceeds the maximum (ii) For the "extension under load" method, the total strain (or extension permitted, two or more retests may be under load) corresponding to the stress made; however, the hardness number at which the 0.2 percent permanent obtained in each retest may not exceed strain occurs may be determined with the maximum permitted. sufficient accuracy by calculating the (1) Rejected cylinders. Reheat treatelastic extension of the gage length ment is authorized for rejected cylinders. However, each reheat treated under appropriate load and adding thereto 0.2 percent of the gage length. cylinder must subsequently pass all the Elastic extension calculations must be prescribed tests. Repair by welding is not authorized. based on an elastic modulus of 30,000,000. However, when the degree of (m) Markings. Marking must be done accuracy of this method is questionby stamping into the metal of the cylable the entire stress-strain diagram inder. All markings must be legible and located on a shoulder. must be plotted and the yield strength determined from the 0.2 percent offset. (n) Inspector's report. In addition to the requirements of $178.35, the inspec- (iii) For the purpose of strain measurement, the initial strain must be set tor's report for the physical test rewith the specimen under a stress of port, must indicate the average value for three specimens and the minimum 12,000 p.s.i. and the strain indicator value for one specimen for each lot reading set at the calculated cornumber. responding strain. (iv) The cross-head speed of the test- [Amdt. 178-114, 61 FR 25942, May 23, 1996, as ing machine may not exceed 1/8 inch per amended at 66 FR 45385, 43588, Aug. 28, 2001; minute during the determination of 67 FR 51652, Aug. 8, 2002; 68 FR 48571, Aug. 14, 2003; 68 FR 75748, 75749, Dec. 31, 2003] yield strength. (4) Each impact specimen must be § 178.46 Specification 3AL seamless Charpy V-notch type size 10 mm x 10 aluminum cylinders. mm taken in accordance with para- (a) Size and service pressure. A DOT graph 11 of ASTM A 333 (IBR, see $171.7 3AL cylinder is a seamless aluminum of this subchapter). When a reduced cylinder with a maximum water capacsize specimen is used, it must be the ity of 1000 pounds and minimum service largest size obtainable. pressure of 150 psig. (k) Acceptable physical test results. Re- (b) Authorized material and identificasults of physical tests must conform to tion of material. The material of conthe following: struction must meet the following con- (1) The tensile strength may not exditions: ceed 155,000 p.s.i. (1) Starting stock must be cast stock (2) The elongation must be at least 16 or traceable to cast stock. percent for a two-inch gage length. (2) Material with seams, cracks, lam- (3) The Charpy V-notch impact propinations, or other defects likely to erties for the three impact specimens weaken the finished cylinder may not which must be tested at 0 °F may not be used. 852 Pipeline and Hazardous Materials Safety Admin., DOT § 178.46 (3) Material must be identified by a (4) The material must be of uniform suitable method that will identify the quality. Only the following heat treatalloy, the aluminum producer's cast able aluminum alloys in table 1 and 2 number, the solution heat treat batch are permitted as follows: number and the lot number. TABLE 1-HEAT OR CAST ANALYSIS FOR ALUMINUM; SIMILAR TO "ALUMINUM ASSOCIATION"1 ALLOY 6061 [CHEMICAL ANALYSIS IN WEIGHT PERCENT2] Other Si Fe Cu Mn Mg Cr Zn Ti Pb Bi min/ min/ A1 max min/max min/max max max max max each total max max max max max 0.4/0.8 0.7 0.15/0.4 0.15 0.8/1.2 0.04/0.35 0.25 0.15 0.005 0.005 0.05 0.15 Bal. 1 The "Aluminum Association" refers to "Aluminum Standards and Data 1993", published by the Aluminum Association Inc. 2 Except for "Pb" and "Bi", the chemical composition corresponds with that of Table 1 of ASTM B 221 (IBR, see § 171.7 of this subchapter) for Aluminum Association alloy 6061. TABLE 2-MECHANICAL PROPERTY LIMITS Tensile strength-PSI Elongation-percent Alloy and temper minimum for 2" or Ultimate-minimum Yield-minimum 4D' size specimen 6061-T6 38,000 35,000 214 "D" represents specimen diameters. When the cylinder wall is greater than 3/18 inch thick, a retest without reheat treatment using the 4D size specimen is authorized if the test using the 2 inch size specimen fails to meet elongation requirements. When cylinder wall is not over 3/16-inch thick, 10 percent elongation is authorized when using a 24bx6t size test specimen. (5) All starting stock must be 100 perwise conditioned to eliminate these decent ultrasonically inspected, along fects. the length at right angles to the cen- (2) Thickness of the cylinder base tral axis from two positions at 90° to may not be less than the prescribed one another. The equipment and conminimum wall thickness of the cylintinuous scanning procedure must be cadrical shell. The cylinder base must pable of detecting and rejecting interhave a basic torispherical, heminal defects such as cracks which have spherical, or ellipsoidal interior base an ultrasonic response greater than configuration where the dish radius is that of a calibration block with a 5/64- no greater than 1.2 times the inside diinch diameter flat bottomed hole. ameter of the shell. The knuckle radius (6) Cast stock must have uniform may not be less than 12 percent of the equiaxed grain structure not to exceed inside diameter of the shell. The inte- 500 microns maximum. rior base contour may deviate from the (7) Any starting stock not complying true torispherical, hernispherical or elwith the provisions of paragraphs (b)(1) lipsoidal configuration provided thatthrough (b)(6) of this section must be (i) Any areas of deviation are accomrejected. panied by an increase in base thick- (c) Manufacture. Cylinders must be ness; manufactured in accordance with the (ii) All radii of merging surfaces are following requirements: equal to or greater than the knuckle (1) Cylinder shells must be manufacradius; tured by the backward extrusion meth- (iii) Each design has been qualified od and have a cleanliness level adeby successfully passing the cycling quate to ensure proper inspection. No tests in this paragraph (c); and fissure or other defect is acceptable (iv) Detailed specifications of the that is likely to weaken the finished base design are available to the inspeccylinder below the design strength retor. quirements. A reasonably smooth and (3) For free standing cylinders, the uniform surface finish is required. If base thickness must be at least two not originally free from such defects, times the minimum wall thickness the surface may be machined or otheralong the line of contact between the 853 $ 178.46 49 CFR Ch. I (10-1-06 Edition) cylinder base and the floor when the (2) The size of any centered opening cylinders are in the vertical position. in a head may not exceed one-half the (4) Welding or brazing is prohibited. outside diameter of the cylinder. (5) Each new design and any signifi- (3) Other openings are permitted in cant change to any acceptable design the head of a cylinder if: must be qualified for production by (i) Each opening does not exceed 2.625 testing prototype samples as follows: inches in diameter, or one-half the out- (i) Three samples must be subjected side diameter of the cylinder; whichto 100,000 pressure reversal cycles beever is less; tween zero and service pressure or (ii) Each opening is separated from 10,000 pressure reversal cycles between each other by a ligament; and zero and test pressure, at a rate not in (iii) Each ligament which separates excess of 10 cycles per minute without two openings must be at least three failure. times the average of the diameters of (ii) Three samples must be pressurthe two openings. ized to destruction and failure may not (4) All openings must be circular. occur at less than 2.5 times the marked (5) All openings must be threaded. cylinder service pressure. Each cyl- Threads must comply with the folinder must remain in one piece. Faillowing: ure must initiate in the cylinder side- (1) Each thread must be clean cut, wall in a longitudinal direction. Rate even, without checks, and to gauge. of pressurization may not exceed 200 (ii) Taper threads, when used, must conform to one of the following: psig per second. (6) In this specification "significant (A) American Standard Pipe Thread change" means a 10 percent or greater (NPT) type, conforming to the requirements of NBS Handbook H-28 (IBR, see change in cylinder wall thickness, serv- $171.7 of this subchapter): ice pressure, or diameter; a 30 percent (B) National Gas Taper Thread (NGT) or greater change in water capacity or base thickness; any change in material; type, conforming to the requirements of NBS Handbook H-28; or over 100 percent increase in size of openings; or any change in the number (C) Other taper threads conforming to other standards may be used proof openings. vided the length is not less than that (d) Wall thickness. The minimum wall thickness must be such that the wall specified for NPT threads. (iii) Straight threads, when used, stress at the minimum specified test must conform to one of the following: pressure will not exceed 80 percent of (A) National Gas Straight Thread the minimum yield strength nor exceed (NGS) type, conforming to the require- 67 percent of the minimum ultimate ments of NBS Handbook H-28; tensile strength as verified by physical (B) Unified Thread (UN) type, contests in paragraph (i) of this section. The minimum wall thickness for any forming to the requirements of NBS Handbook H-28; cylinder with an outside diameter greater than 5 inches must be 0.125 (C) Controlled Radius Root Thread inch. Calculations must be made by the (UN) type, conforming to the requirements of NBS Handbook H-28; or following formula: (D) Other straight threads con- S = [P(1.3D² + 0.4d²)] / (D² - d2) forming to other recognized standards may be used provided that the require- Where: ments in paragraph (e) (iv) of this S = Wall stress in psi; section are met. P = Prescribed minimum test pressure in (iv) All straight threads must have at psig (see paragraph (g) of this section): least 6 engaged threads, a tight fit, and D = Outside diameter in inches; and a factor of safety in shear of at least 10 d = Inside diameter in inches. at the test pressure of the cylinder. (e) Openings. Openings must comply Shear stress must be calculated by with the following requirements: using the appropriate thread shear area (1) Openings are permitted in heads in accordance with NBS Handbook H- only. 28. 854 Pipeline and Hazardous Materials Safety Admin., DOT § 178.46 (f) Heat treatment. Prior to any test, TABLE 3-FLATTENING TEST TABLE all cylinders must be subjected to a so- Radius lution heat treatment and aging treat- Cylinder wall thickness in inches in ment appropriate for the aluminum inches alloy used. Under .150 .500 (g) Hydrostatic test. Each cylinder .150 to .249 875 must be subjected to an internal test .250 to .349 1.500 pressure using the water jacket equip- .350 to .449 2.125 450 to .549 2.750 ment and method or other suitable .550 to 649 3.500 equipment and method and comply .650 to .749 4.125 with the following requirements: (1) The testing apparatus must be op- (2) An alternate bend test in accorderated in a manner so as to obtain acance with ASTM E 290 using a mandrel curate data. The pressure gauge used diameter not more than 6 times the must permit reading to an accuracy of wall thickness is authorized to qualify one percent. The expansion gauge must lots that fail the flattening test of this permit reading the total expansion to section without reheat treatment. If an accuracy of either one percent or 0.1 used, this test must be performed on cubic centimeter. two samples from one cylinder taken (2) The test pressure must be mainat random out of each lot of 200 cyltained for a sufficient period of time to inders or less. assure complete expansion of the cyl- (3) Each test cylinder must withstand inder. In no case may the pressure be flattening to nine times the wall thickheld less than 30 seconds. If, due to failness without cracking. When the alterure of the test apparatus, the required nate bend test is used, the test specitest pressure cannot be maintained, mens must remain uncracked when the test may be repeated at a pressure bent inward around a mandrel in the increased by 10 percent or 100 psig, direction of curvature of the cylinder whichever is lower. If the test appawall until the interior edges are at a ratus again fails to maintain the test distance apart not greater than the dipressure, the cylinder being tested ameter of the mandrel. must be rejected. Any internal pressure (i) Mechanical properties test. Two test applied to the cylinder before any offispecimens cut from one cylinder repcial test may not exceed 90 percent of resenting each lot of 200 cylinders or the test pressure. less must be subjected to the mechan- (3) The minimum test pressure is the ical properties test, as follows: greatest of the following: (1) The results of the test must con- (i) 450 psig regardless of service presform to at least the minimum acceptsure; able mechanical property limits for (ii) Two times the service pressure aluminum alloys as specified in parafor cylinders having service pressure graph (b) of this section. less than 500 psig: or (2) Specimens must be 4D bar or (iii) Five-thirds times the service gauge length 2 inches with width not pressure for cylinders having a service over 1½ inch taken in the direction of pressure of at least 500 psig. extrusion approximately 180° from each (4) Permanent volumetric expansion other; provided that gauge length at may not exceed 10 percent of total volleast 24 times thickness with width not umetric expansion at test pressure. over 6 times thickness is authorized, (h) Flattening test. One cylinder taken when cylinder wall is not over 3/16 inch at random out of each lot must be subthick. The specimen, exclusive of grip jected to a flattening test as follows: ends, may not be flattened. Grip ends (1) The test must be between knife may be flattened to within one inch of edges, wedge shaped, having a 60° ineach end of the reduced section. When cluded angle, and rounded in accordthe size of the cylinder does not permit ance with the following table. The lonsecuring straight specimens, the specigitudinal axis of the cylinder must be mens may be taken in any location or at an angle 90° to the knife edges durdirection and may be straightened or ing the test. The flattening test table flattened cold by pressure only, not by is as follows: blows. When such specimens are used, 855 § 178.46 49 CFR Ch. I (10-1-06 Edition) the inspector's report must show that (iii) Obtaining a certified check analthe specimens were so taken and preysis on one cylinder out of each lot of pared. Heating of specimens for any 200 cylinders or less, if a certificate purpose is forbidden. containing data to indicate compliance (3) The yield strength in tension with the material specification is obmust be the stress corresponding to a tained. permanent strain of 0.2 percent of the (2) The inspector shall verify ultragauge length. sonic inspection of all material by in- (i) The yield strength must be deterspection or by obtaining the material mined by either the "offset" method or producer's certificate of ultrasonic inthe "extension under load" method as spection. Ultrasonic inspection must be prescribed in ASTM B 557 (IBR, see performed or verified as having been $171.7 of this subchapter). performed in accordance with para- (ii) In using the "extension under graph (c) of this section. load" method, the total strain (or "ex- (3) The inspector must also detertension under load") corresponding to mine that each cylinder complies with the stress at which the 0.2 percent perthis specification by: manent strain occurs may be deter- (i) Selecting the samples for check mined with sufficient accuracy by calculating the elastic extension of the analyses performed by other than the gauge length under appropriate load material producer; and adding thereto 0.2 percent of the (ii) Verifying that the prescribed gauge length. Elastic extension calminimum thickness was met by measculations must be based on an elastic uring or witnessing the measurement modulus of 10,000,000 psi. In the event of the wall thickness; and of controversy, the entire stress-strain (iii) Verifying that the identification diagram must be plotted and the yield of material is proper. strength determined from the 0.2 per- (4) Prior to initial production of any cent offset. design or design change, verify that the (iii) For the purpose of strain measdesign qualification tests prescribed in urement, the initial strain must be set paragraph (c)(6) of this section have while the specimen is under a stress of been performed with acceptable re- 6,000 psi, the strain indicator reading sults. being set at the calculated cor- (1) Definitions. (1) In this specificaresponding strain. tion, a "lot" means a group of cyl- (iv) Cross-head speed of the testing inders successively produced having machine may not exceed 1/8 inch per the same: minute during yield strength deter- (i) Size and configuration; mination. (ii) Specified material of construc- (j) Rejected cylinder. Reheat treattion; ment of rejected cylinders is author- (iii) Process of manufacture and heat ized one time. Subsequent thereto, cylinders must pass all prescribed tests to treatment; be acceptable. (iv) Equipment of manufacture and (k) Duties of inspector. In addition to heat treatment; and the requirements of $178.35, the inspec- (v) Conditions of time, temperature tor shall: and atmosphere during heat treatment. (1) Verify compliance with the provi- (2) In no case may the lot size exceed sions of paragraph (b) of this section 200 cylinders, but any cylinder procby: essed for use in the required destruc- (i) Performing or witnessing the pertive physical testing need not be countformance of the chemical analyses on ed as being one of the 200. each melt or cast lot or other unit of (m) Inspector's report. In addition to starting material; or the information required by § 178.35, the (ii) Obtaining a certified chemical record of chemical analyses must also analysis from the material or cylinder include the alloy designation, and apmanufacturer for each melt, or cast of plicable information on iron, titanium, material; or 856 Pipeline and Hazardous Materials Safety Admin., DOT § 178.47 zinc, magnesium and any other applipacity of not over 100 pounds and a cable element used in the construction service pressure of at least 500 but not of the cylinder. over 900 psig. (b) Steel. Types 304, 321 and 347 stain- [Amdt. 178-114, 61 FR 25942. May 23, 1996, as amended at 66 FR 45386-45388, Aug. 28, 2001: 67 less steel are authorized with proper FR 51652, Aug. 8. 2002; 68 FR 75749, Dec. 31, welding procedure. A heat of steel 2003] made under the specifications in table 1 in this paragraph (b), check chemical $ 178.47 Specification 4DS welded analysis of which is slightly out of the stainless steel cylinders for aircraft specified range, is acceptable, if satisuse. factory in all other respects, provided (a) Type, size, and service pressure. A the tolerances shown in table 2 in this DOT 4DS cylinder is either a welded paragraph (b) are not exceeded, except stainless steel sphere (two seamless as approved by Associate Adminishemispheres) or circumferentially trator. The following chemical analwelded cylinder both with a water cayses are authorized: TABLE 1-AUTHORIZED MATERIALS Stainless steels 304 (percent) 321 (percent) 347 (percent) Carbon (max) 0.08 0.08 0.08 Manganese (max) 2.00 2.00
Regl. 7470, art. I-1.04 dup2: UN2599 | Justis AI