Compliance requirements for the emission rate with add-on controls option

Compliance requirements for the emission rate with add-on controls option. (1) By what date must I conduct performance tests and other initial compliance demonstrations?. (a) Existing affected sources. For an existing affected source, you shall do all of the following: 1. Install and operate all emission capture systems, add-on control devices, and CPMS you use to demonstrate compliance no later than the applicable compliance date specified in s. NR 465.21 (4) . Except for solvent recovery systems for which you conduct liquid-liquid material balances according to sub. (2) (g) , you shall conduct a performance test of each capture system and add-on control device according to the procedures in subs. (5) to (7) , and establish the operating limits required by s. NR 465.23 (3) no later than the compliance date specified in s. NR 465.21 (4) . For a solvent recovery system for which you conduct liquid-liquid material balances according to sub. (2) (g) , you shall initiate the first material balance no later than the compliance date specified in s. NR 465.21 (4) . 2. Develop and begin implementing the work practice plan required by s. NR 465.23 (4) no later than the compliance date specified in s. NR 465.21 (4) . 3. Complete the compliance demonstration for the initial compliance period according to the requirements of sub. (2) . The initial compliance period begins on the applicable compliance date specified in s. NR 465.21 (4) and ends on the last day of the first full month after the compliance date. If the compliance date occurs on any day other than the first day of a month, then the initial compliance period extends through the end of that month plus the next month. The initial compliance demonstration includes the results of emission capture system and add-on control device performance tests conducted according to subs. (5) to (7) ; results of liquid-liquid material balances conducted according to sub. (2) (g) ; calculations according to sub. (2) and supporting documentation showing that, during the initial compliance period, the organic HAP emission rate was equal to or less than the emission limit in s. NR 465.23 (1) (a) ; the operating limits established during the performance tests and the results of the continuous parameter monitoring required by sub. (9) ; and documentation of whether you developed and implemented the work practice plan required by s. NR 465.23 (4) . (b) New and reconstructed affected sources. For a new or reconstructed affected source, you shall do all of the following: 1. Install and operate all emission capture systems, add-on control devices, and CPMS you use to demonstrate compliance no later than the applicable compliance date specified in s. NR 465.21 (4) . Except for solvent recovery systems for which you conduct liquid-liquid material balances according to sub. (2) (g) , conduct a performance test of each capture system and add-on control device according to the procedures in subs. (5) to (7) , and establish the operating limits required by s. NR 465.23 (3) no later than 180 days after the applicable compliance date specified in s. NR 465.21 (4) . For a solvent recovery system for which you conduct liquid-liquid material balances according to sub. (2) (g) , initiate the first material balance no later than 180 days after the applicable compliance date specified in s. NR 465.21 (4) . 2. Develop and begin implementing the work practice plan required by s. NR 465.23 (4) no later than the compliance date specified in s. NR 465.21 (4) . 3. Complete the compliance demonstration for the initial compliance period according to the requirements of sub. (2) . The initial compliance period begins on the applicable compliance date specified in s. NR 465.21 (4) and ends on the last day of the first full month after the compliance date, or the date you conduct the performance tests of the emission capture systems and add-on control devices, or initiate the first liquid-liquid material balance for a solvent recovery system; whichever is later. The initial compliance demonstration includes the results of emission capture system and add-on control device performance tests conducted according to subs. (5) to (7) ; results of liquid-liquid material balances conducted according to sub. (2) (g) ; calculations according to sub. (2) and supporting documentation showing that, during the initial compliance period, the organic HAP emission rate was equal to or less than the emission limit in s. NR 465.23 (1) (b) ; the operating limits established during the performance tests and the results of the continuous parameter monitoring required by sub. (9) ; and documentation of whether you developed and implemented the work practice plan required by s. NR 465.23 (4) . 4. Maintain a log detailing the operation and maintenance of the emission capture system, add-on control device and continuous parameter monitors during the period between the compliance date and the performance test conducted as specified in subd. 1. Begin complying with the operating limits for your affected source on the date you complete the performance tests specified in subd. 1. You do not need to comply with the operating limits for the emission capture system and add-on control device required by s. NR 465.23 (3) until after you have completed the performance tests specified in subd. 1. This requirement does not apply to solvent recovery systems for which you conduct liquid-liquid material balances according to sub. (2) (g) . (2) How do I demonstrate initial compliance?. You may use the emission rate with add-on controls option for any coating operation, for any group of coating operations in the affected source or for all of the coating operations in the affected source. You may include both controlled and uncontrolled coating operations in a group for which you use this option. You shall use either the compliant material option or the emission rate without add-on controls option for any coating operation or operations in the affected source for which you do not use this option. To demonstrate initial compliance, the coating operation or operations for which you use the emission rate with add-on controls option shall meet the applicable emission limit in s. NR 465.23 (1) and the work practice standards required in s. NR 465.23 (4) , and each controlled coating operation shall meet the operating limits required in s. NR 465.23 (3) . When calculating the organic HAP emission rate according to this subsection, do not include any coatings, thinners or cleaning materials used on coating operations for which you use the compliant material option or the emission rate without add-on controls option. You do not need to redetermine the mass of organic HAP in coatings, thinners or cleaning materials that have been reclaimed onsite and reused in the coating operation or operations for which you use the emission rate with add-on controls option. You shall meet all of the following requirements to demonstrate initial compliance with the emission limitations: (a) Except as provided in sub. (1) (b) 4. and except for solvent recovery systems for which you conduct liquid-liquid material balances according to the requirements of par. (g) , establish and demonstrate continuous compliance during the initial compliance period with the operating limits required by s. NR 465.23 (3) , using the procedures specified in subs. (8) and (9) . (b) Develop, implement and document your implementation of the work practice plan required by s. NR 465.23 (4) during the initial compliance period as specified in s. NR 465.25 (3) . (c) Follow the procedures specified in s. NR 465.27 (2) (a) to (d) , to determine the mass fraction of organic HAP, density and volume of each coating, thinner and cleaning material used during the compliance period, and the volume fraction of coating solids for each coating used during the compliance period. (d) Using Equation 1 in s. NR 465.27 (2) , calculate the total mass of organic HAP emissions before add-on controls from all coatings, thinners and cleaning materials used during the compliance period in the coating operation or group of coating operations for which you use the emission rate with add-on controls option. (e) Determine the mass of organic HAP emissions reduced for each controlled coating operation during the compliance period. The emissions reduction determination quantifies the total organic HAP emissions that pass through the emission capture system and are destroyed or removed by the add-on control device. Use the procedures in par. (f) to calculate the mass of organic HAP emissions reduction for each controlled coating operation using an emission capture system and add-on control device other than a solvent recovery system for which you conduct liquid-liquid material balances. For each controlled coating operation using a solvent recovery system for which you conduct a liquid-liquid material balance, use the procedures in par. (g) to calculate the organic HAP emissions reduction. (f) For each controlled coating operation using an emission capture system and add-on control device other than a solvent recovery system for which you conduct liquid-liquid material balances, calculate the organic HAP emissions reduction by applying the emission capture system efficiency and add-on control device efficiency to the mass of organic HAP contained in the coatings, thinners and cleaning materials that are used in the coating operation served by the emission capture system and add-on control device during the compliance period. For any period of time a deviation specified in sub. (4) (c) or (d) occurs in the controlled coating operation, including a deviation during a period of startup, shutdown or malfunction, you shall assume zero efficiency for the emission capture system and add-on control device. For the purposes of completing the compliance calculations, you shall treat the materials used during a deviation on a controlled coating operation as if they were used on an uncontrolled coating operation for the time period of the deviation. You may not include those materials in the calculations of organic HAP emissions reduction in Equation 1. The organic HAP emissions reduction shall be calculated using the following equations: (g) For each controlled coating operation using a solvent recovery system for which you conduct liquid-liquid material balances, calculate the organic HAP emissions reduction by applying the volatile organic matter collection and recovery efficiency to the mass of organic HAP contained in the coatings, thinners and cleaning materials that are used in the coating operation controlled by the solvent recovery system during the compliance period. The mass of organic HAP emission reduction by the solvent recovery system shall be calculated using the following procedures and equations: 1. For each solvent recovery system, install, calibrate, maintain and operate according to the manufacturer’s specifications, a device that indicates the cumulative amount of volatile organic matter recovered by the solvent recovery system each compliance period. The device shall be initially certified by the manufacturer to be accurate to within ± 2.0% of the mass of volatile organic matter recovered. 2. For each solvent recovery system, determine the mass of volatile organic matter recovered for the compliance period, kg, based on measurement with the device required in subd. 1. 3. Determine the mass fraction of volatile organic matter for each coating used in the coating operation controlled by the solvent recovery system during the compliance period, kg volatile organic matter per kg coating. You may determine the volatile organic matter mass fraction using Method 24 in 40 CFR part 60 , Appendix A, incorporated by reference in s. NR 484.04 (13) , or an EPA approved alternative method, or you may use information provided by the manufacturer or supplier of the coating. In the event of any inconsistency between information provided by the manufacturer or supplier and the results of Method 24, or an approved alternative method, the test method results will govern. 4. Determine the density of each coating, thinner and cleaning material used in the coating operation controlled by the solvent recovery system during the compliance period, kg per liter, according to s. NR 465.27 (2) (c) . 5. Measure the volume of each coating, thinner and cleaning material used in the coating operation controlled by the solvent recovery system during the compliance period, liters. 6. Calculate the solvent recovery system’s volatile organic matter collection and recovery efficiency, using the following equation: