35 Ill. Adm. Code 276.603
Evaporative System Integrity Test Maintenance and Calibration
Section 276
Section 276.603 Evaporative
System Integrity Test Maintenance and Calibration
a) Applicability
Relevant
parameters of the fuel cap pressure decay tester and leak flow testers shall be
inspected according to the procedures contained in this Section.
1) Pressure Decay Tester
A) The fuel cap pressure decay tester shall be checked for
integrity at the beginning of each operating day and after 5 hours of use each
day. If, after the fuel cap attachment end of the pressure decay tester is
capped and pressurized to between 14 and 28 inches of water, the pressure
system changes more than 0.2 inches of water over 15 seconds, the pressure
decay tester shall be removed from service.
B) The pressure gauge for the pressure decay tester shall be
checked on a weekly basis against a reference gauge. A pressure decay tester
that has a deviation in the measured pressure exceeding 0.3 inches of water
shall be removed from service.
2) Leak Flow Tester
A) The accuracy of the leak flow tester shall be verified by
testing and correctly identifying the passing and failing reference fuel caps
at the beginning of each operating day. Reference fuel caps shall be stored in
a dirt and dust free manner to prevent clogging and changes in flow rate.
Reference fuel caps shall be stored at the same temperature as the leak flow
fuel cap tester to provide accurate flow reference.
B) Independent flow bench verification of the reference fuel caps
and the internal flow standard orifice shall be conducted before initial usage
and as recommended by the leak flow tester manufacturer or as suggested by
analysis of quality control data. The bend flow verification results shall be
traceable to NIST.
C) The upstream filter for the leak flow tester shall be
maintained in accordance with manufacturer's specifications.
b) Any fuel cap leak flow tester or pressure decay tester that
fails an inspection shall be removed from service until repaired and its
accuracy verified.
c) The fuel cap adapters shall be checked for leaks or damage
following the recommendations of the fuel cap tester manufacturer or the fuel
cap adapter supplier.