35 Ill. Adm. Code 370.560
Safety
Section 370
Section 370.560 Safety
a) Adequate provision shall be made to effectively protect the
operator and visitors from hazards. The following shall be provided to fulfill
the particular needs of each plant:
1) Enclosure of the plant site with a fence designed to
discourage the entrance of unauthorized persons and animals.
2) Installation of hand rails and guards around all tanks, pits,
stairwells, and other hazardous structures.
3) Provision of first aid equipment at marked locations.
4) Posting of "No Smoking" signs in hazardous areas.
5) Protective clothing and equipment such as air packs, goggles,
gloves, hard hats, safety harnesses and hearing protection.
6) Provision of portable blower and sufficient hose.
7) Portable lighting equipment that complies with the National Electrical
Code.
8) Appropriately placed warning signs for slippery areas,
non-potable water fixtures, low head clearance areas, open service manhole,
hazardous chemical storage areas, flammable fuel storage areas, etc.
9) Smoke and fire detectors, fire extinguishers, and appropriate
waste receptacles.
10) Provisions for confined space entry in accordance with the
requirements of the Occupational Safety and Health Act and any other applicable
regulatory requirements.
b) Hazardous Chemical Handling
1) Containment Materials
The materials utilized for storage, piping, valves, pumping,
metering, splash guards, etc., shall be specially selected considering the
physical and chemical characteristics of each hazardous or corrosive chemical.
2) Secondary Containment and Storage
A) Wet and Dry Chemicals
Chemical storage areas shall be enclosed in dikes or curbs
which will contain the stored volume until it can be safely transferred to
alternate storage or released to the wastewater at controlled rates which will
not damage facilities, inhibit the treatment processes, or contribute to stream
pollution. Liquid polymer should be similarly contained to reduce areas with
slippery floors, especially to protect travelways. Non-slip floor surfaces are
desirable in polymer handling areas.
B) Liquified Gas Chemicals
Chlorine and sulfur dioxide cylinder and container storage
shall meet the requirements of Sections 370.1020 and 370.1040. Ammonia gas
cylinder isolation shall be provided. Gas cylinder storage facilities shall be
equipped with appropriate alarm system and emergency repair equipment and
control system.
3) Eye Wash Fountains and Safety Showers
A) Eye wash fountains and safety showers utilizing potable water
shall be provided in the laboratory and on each floor level or work location
involving hazardous or corrosive chemical storage, mixing (or slaking),
pumping, metering, or transportation unloading. These facilities are to be as
close as practical to possible chemical exposure sites and are to be fully
useful during all weather conditions. The eye wash fountains shall be supplied
with water of moderate temperature (50º – 90º Fahrenheit (F)), separate from
the hot water supply, suitable to provide 15 minutes to 30 minutes of
continuous irrigation of the eyes.
B) The emergency showers shall be capable of discharging 30 to 50
gallons per minute (gpm) of water at moderate (50º – 90º F) temperature at
pressures of 20 to 50 pounds per square inch (psi). The eye wash fountains and
showers shall be no more than 25 feet from points of caustic exposure.
4) Splash Guards
All pumps or feeders for hazardous or corrosive chemicals
shall have guards which will effectively prevent spray of chemicals into space
occupied by personnel. The splash guards are in addition to guards to prevent
injury from moving or rotating machinery parts.
5) Piping, Labeling, Coupling Guards, Location
A) All piping containing or transporting corrosive or hazardous
chemicals shall be identified with labels every ten feet and with at least two
labels in each room, closet, or pipe chase. Color coding may also be used, but
is not an adequate substitute for labeling.
B) All connections (flanged or other type), except adjacent to
storage or feeder areas, shall have guards which will direct any leakage away
from space occupied by personnel. Pipes containing hazardous or corrosive
chemicals should not be located above shoulder level except where continuous
drip collection trays and coupling guards will eliminate chemical spray or
dripping onto personnel.
6) Protective Clothing and Equipment
The following items of protective clothing or equipment shall
be available and utilized for all operations or procedures where their use will
minimize injury hazard to personnel:
A) Air pack breathing apparatus for protection against chlorine
and other toxic gases.
B) Chemical workers' goggles or other suitable goggles. (Safety
glasses are insufficient.)
C) Face masks or shields for use over goggles.
D) Dust masks to protect the lungs in dry chemical areas.
E) Rubber gloves.
F) Rubber aprons with leg straps.
G) Rubber boots (leather and wool clothing should be avoided near
caustics).
H) Safety harness and line.
7) Warning Systems and Signs
A) Facilities shall be provided for automatic shutdown of pumps
and sounding of alarms when failure occurs in a pressurized chemical discharge
line.
B) Warning signs requiring use of goggles and dust masks shall be
located near chemical unloading stations, pumps, and other points of frequent
hazard.
8) Dust Collection
Dust collection equipment shall be provided where dry
chemicals are stored or used to protect personnel from dusts injurious to the
lungs or skin and to prevent polymer dust from settling on walkways which
become slick when wet.
9) Container Identification
The identification and hazard warning data included on
shipping containers, when received, shall appear on all containers (regardless
of size or type) used to store, carry, or use a hazardous substance. Sewage
and sludge sample containers should be adequately labeled. Below is a suitable
label to identify a sewage sample as a hazardous substance:
Raw Sewage
Sample Point No. _____
Contains Harmful Bacteria.
May contain hazardous or
toxic material.
Do not drink or swallow.
Avoid contact with openings
or breaks in the skin.