522 CMR 7.04
Inspections and Certificates
(1) Application. Whoever owns or uses or causes to be used an Air Tank that comes within the
scope of M.G.L. c. 146, § 34, shall make application for inspection prior to installation and
operation to the Division in a format approved by the Chief.
(2) Field Inspection.
(a) All First Inspections shall be performed by a District Engineering Inspector before the
Air Tank is put into service. All Air Tanks, except those listed on 522 CMR 7.01(2), shall
be inspected internally biennially thereafter either by a District Engineering Inspector or an
Authorized Inspector.
If the installation is found to comply with 522 CMR 7.00, the Department shall issue a
Certificate stating the pressure at which the Air Tank will be permitted to operate.
(b) Every Air Tank which has been inspected by a District Engineering Inspector shall be
given a noncorrosive metal tag not less than one inch in height attached to the Air Tank with
a noncorrosive metal wire secured with a lead seal. Only a District Engineering Inspector
may remove the Mass Tag.
An Air Tank which has been relocated shall require a first inspection by a District
Engineering Inspector.
Ultrasonic Inspections. Pursuant to M.G.L. c. 146, § 39, an ultrasonic thickness
determination may be permitted in lieu of, or in conjunction with, an Internal Inspection for Air
Tanks or other receptacles of 36 inches diameter or less. Thickness measurements shall be made
in at least eight areas: two on each head and two on both the top and bottom portions of the shell.
Thickness determinations indicating significant reduction in material thickness over a general
area shall be shown on the inspection report, as well as calculations for the reduction in
allowable working pressure. The Authorized Inservice Inspector’s employer or the Chief, as
applicable, shall be responsible for the inspector’s or the ultrasonic examiner’s competency in
the use of the ultrasonic thickness gauge, and the examiner’s signed report shall be attached to
the District Engineering Inspector’s or the Authorized Inservice Inspector’s inspection report.
A hydrostatic test shall be applied if required bythe District Engineering Inspector or Authorized
Inservice Inspector. The pressure applied during the test shall be equal to 1½ times the pressure
allowed on the Air Tank or other receptacle. A hammer test may also be applied if there is no
pressure on the Air Tank or receptacle.
A significant reduction in material is a reduction in material to less than the minimum
allowable thickness. If the thickness is reduced below the minimum allowable thickness, the Air
Tank shall be repaired to bring the Air Tank to at least the minimum thickness, or a fitness for
service evaluation shall be performed to determine the maximum allowable pressure in
accordance with the NBIC.
The examiner’s signed report and the Authorized Inservice Inspector’s inspection report shall
be submitted to the Division in a format approved by the Chief.
(5) Certificate to Be Posted.
(a) The Department shall issue to the Owner/User of an Air Tank compliant with 522 CMR
a Certificate, on the condition that the appropriate fees have been paid. The Certificate shall
be protected from dirt, moisture, and contamination and shall be posted in a conspicuous
place near where the Air Tank specified therein is located and shall be kept with said Air
Tank and shall be always accessible to the District Engineering Inspector or Authorized
Inservice Inspector.
(b)
The Certificate shall include the name of the Authorized Inspection Agency, the
National Board number, the Mass Tag number, the name of the manufacturer, the name of
the owner or user, the location, size and number of the Air Tank, the date of inspection and
the maximum pressure at which it may be operated, with the signature of the inspector, and
shall contain such extracts from the statutes as shall be deemed necessary by the board.
(c) The Certificate shall remain posted while the Certificate is in force, unless a District
Engineering Inspector, or an Authorized Inservice Inspector deems the Air Tank or its
Appurtenances unsafe or dangerous. If an Air Tank is determined to be unsafe or dangerous,
the District Engineering Inspector, or Authorized Inservice Inspector shall remove the
Certificate, and submit such certificate to the Chief, and the Air Tank shall not be operated
until such time that a valid Certificate is re-issued.
(6) Inspection Reporting. Pursuant to M.G.L. c. 146, §§ 37 and 38, whoever owns, or uses or
causes to be used, any Air Tank, shall report in writing to the Chief the location of such Air Tank
before the work of installation of such Air Tank, and annually thereafter; provided, that the
Owner/User of an insured Air Tank shall report immediately in writing to the Chief whenever
the Authorized Inspection Agency ceases for any cause to inspect the Air Tank.
(7) Reporting by Authorized Inspection Agency.
(a) Pursuant to M.G.L. c. 146, § 38, every Authorized Inspection Agency shall forward to
the Chief, within 14 days after each inspection, reports of all Air Tanks inspected by
Authorized Inservice Inspectors. Such reports shall be made on a form, and submitted in a
format approved by the Chief, and shall contain all orders made by the company regarding
such Air Tanks.
(b) All Authorized Inspection Agencies shall notify the Chief, within 14 days, on a form and
submitted in a format approved by the Chief, of all new business or discontinuation of
business regarding coverage of registered Air Tanks. All Authorized Inspection Agencies
shall report immediately to the Chief in writing the name of the Owner/User and the location
of every Air Tank required to be inspected by M.G.L. c. 146, § 34, upon which they have
cancelled or refused insurance, giving the reasons therefor.
(c)
The Authorized Inservice Inspector shall notify the Chief or his or her designee
immediately in writing if the Authorized Inservice Inspector finds that an unsafe and
dangerous condition exists resulting in the removal of the Certificate.
(8) Riveted Air Tanks. In determining the maximum allowable working pressure on the shell
of lap-riveted Air Tanks over ten years old, the lowest factor of safety to be used shall be as
follows:
(a) 5.5 for Air Tanks over ten and not over 15 years old;
(b) 5.75 for Air Tanks over 15 and not over 20 years old; and
(c) 6.0 for Air Tanks over 20 years old.
No piping, drains, safety valves, pressure gauges or other Appurtenances shall be connected
to threaded openings required for inspection and cleanout purposes. Flanged and/or threaded
connections from which piping, instruments or similar attachments can be removed may be used
in place of the required inspection openings in accordance with the 2021 ASME Boiler and
Pressure Vessel Code Section VIII, Rules for Construction of Pressure Vessels.